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ExelliqModel DIGI.TOOLING -Digital Profile Extrusion Tooling System

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DIGI.TOOLING by Exelliq is a sophisticated digital profile extrusion tooling system, designed to enhance efficiency and precision in extrusion processes. It is built to integrate seamlessly into high-level automation environments, eliminating the need for conventional hoses. This advanced system includes the TOOLING.PALLET, which facilitates rapid setup and error-free retooling. The DIGI.TANK component allows for automatic regulation of water level, water flow rate, and vacuum settings, ensuring reliable consistency in profile geometry. Key features such as FLOW.CONTROL and FLOW.MATIC technologies offer precise control over melt flow directly within the die, maintaining consistent profile dimensions while keeping material use close to the lowest weight tolerance. The DIGI.TOOLING die, compatible with these features, is engineered for exact geometries and functional profile sections. Altogether, these technologies minimize setup errors and optimize extrusion line performance for high-repeatability operations.
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DIGI.TOOLING - the digital profile extrusion tooling does not require any hoses and is designed for the highest possible degree of automation and efficiency. The innovative TOOLING.PALLET system guarantees fast set-up times and error-free retooling. In addition, DIGI.TANK allows for the water level, water flow rate and vacuum settings to be controlled automatically.

  • The highest possible material savings
  • Quick set-up
  • Most precise geometries of the profiles
  • Tubeless construction
  • Automatic control of the water level, water flow and vacuum
  • Completely error-free retooling

For the most precise geometries of the profiles.

The DIGI.TOOLING die is of course absolutely compatible with the FLOW.CONTROL die feature and the further development of FLOW.MATIC  With FLOW.CONTROL, the melt flow is controlled directly in the die through heating or cooling. That results in constant profile dimensions and production close to the lowest profile weight tolerance. FLOW.MATIC builds on this technology that has stood the test of time and closes a control loop with dry calibration. This way, the functional dimensions of the full profile sections are ensured automatically, within seconds and permanently.

Quick set-up. Error-free retooling.

The front-runner among tooling systems guarantees the fastest set-up possible and completely error-free retooling. With the help of the TOOLING.PALLET system, the tubeless dry calibration of DIGI.TOOLING is simply placed on the base plate. All vacuum and water connections are made automatically and an electromagnet holds the tooling securely in place on the base plate.