Oil Pollution Services (OPS) Ltd.

OPSModel AEV -High Pressure Mechanical Scrubber

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The OPS adiabatic expansion valve (AEV) sand scrubber is a high-efficiency, low-maintenance mechanical attrition scrubber designed for handling materials up to 35mm, including sand, soil, chippings, and more. Utilizing high-pressure water jets, the scrubber effectively processes a slurry loaded with solid particles. The proprietary design ensures minimal wear on the pipe walls and reduces maintenance needs, which extends the device's lifespan. The AEV meets specific pressure directives and has seen extensive use in different regions including the EU, Canada, Africa, and the Middle East. It pairs seamlessly with OPS's Electrocoagulation and Dissolved Air Flotation (DAF) systems to treat various waste types such as sludge lagoons, car wash, and interceptor waste. The unit can also be configured for additional contaminant removal like heavy metals. Advantages include the capability to reduce oil on solids to levels below 500ppm, with throughput rates of up to 40t/h per scrubber, and scalable to 120t/h with multiple units. It features a simple, fully PLC-controlled interface and can be part of modular treatment systems.

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The OPS adiabatic expansion valve (AEV) sand scrubber is a high performance, low maintenance mechanical attrition scrubber that uses high pressure water jets to treat fines and solids of up to 35mm including: sand, soil, chippings, road sweepings, gulley waste, steel mill-scale and glass.

Given their heavy workload mechanical scrubber’s are typically maintenance intensive. OPS designed the adiabatic expansion valve to reduce maintenance costs and extend lifespan.  The AEV works by imparting high pressure water jets into a slurry with a high density of solid particles. However, the OPS proprietary design ensures the energy hits the particles rather than the pipe wall. As a result, although there is a wear pipe included in the design, we have never had to change one.

The OPS attrition scrubber’s  adiabatic expansion valve is designed to the required pressure directives and has operated in the EU, Canada, Africa and the Middle East providing  a high efficiency method for treating Oily Sand, Oily Sludge, Oily Millscale and Contaminated Soils.

Combined with OPS’s proprietary Electrocoagulation and DAF, AEV can process sludge lagoons, slops water, produced water, car wash and interceptor waste. In addition to the efficient removal of oil from sand and sludge, an AEV unit can also be configured to remove a range of other contaminants such as heavy metals.

EFFICIENT

An OPS AEV can reduce oil on solids to <500ppm, delivering 2500ppm with a single pass without the use of chemical or heat.

SCALABLE

The OPS AEV has throughput tonnage rates up to 40t/h per scrubber, with multiple units scalable to 120t/h.

ADAPTABLE

An AEV cleans different types of solids from fines to solids of up to 35mm, including sand, soil, chippings, road sweepings, gulley waste, steel mill-scale and glass.

FLIEXIBLE

Available in small footprint mobile systems relocatable within 24 hours, semi mobile and large scale fixed plant configurations.

SIMPLE

Fully PLC controlled allowing a single operator can run a plant with a loader driver feeding the unit.

COMPLETE

Combined with our world class effluent processing solutions, OPS offer complete modular treatment systems