Komax AG
Komax Alpha - Model 550 -Fully Automatic Wire Processing Machine
FromKomax AG
The Alpha 550 fully automatic wire processing machine ensures high unit cost performance with a wire cross-section of 0.13 – 6 mm² and the best quality in crimping and seal insertion on both sides. Constantly high productivity and flexibility in wire processing are requirements for modern wire assembly. The Alpha 550 offers a competitive advantage thanks to fast processing and, with the ACD incision monitoring and the Q1250 optical quality monitoring tool, enables maximum precision with top CpK results. The robust system with powerful servo motors positions the swivel arm with unbeatable repetition accuracy. The user interface is clear, sequence-controlled and can be individually programmed. In addition to fast wire draw-in, short distances, fast set-up and changeover times, time-saving and ergonomic operation and loading of the next order during operation accelerate the processes.
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Metric
- Wire cross section min.: 0.13 mm²
- Wire cross section max.: 6 mm²
- Wire length, single-sided processing min.: 60 mm
- Wire length, processing on both sides min.: 60 mm
- Wire length, processing on both sides (optional from) min.: 30 mm
- Wire length max.: 65000 mm
- Strip length side 1 min.: 0.1 mm
- Strip length side 1 max.: 29.5 mm
- Strip length side 2 min.: 0.1 mm
- Strip length side 2 max.: 29.5 mm
- Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.: 15 mm
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 14.9 mm
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 14.5 mm
- Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.: 16 mm
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 16 mm
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 15.5 mm
- Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 29.4 mm
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 29.2 mm
- Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 29.4 mm
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 29.2 mm
- Strip length, partial stripping side 1 (blade in wire line) max.: 15.5 mm
- Strip length, partial stripping side 2 (blade in wire line) max.: 15.5 mm
- Strip length, partial stripping side 1 (blade next to wire line) max.: 35.5 mm
- Strip length, partial stripping side 2 (blade next to wire line) max.: 35.5 mm
- Wire outer diameter max.: 5.1 mm
- Wire cross section (optional) max.: 10 mm²
- Number of process modules side 1: 2
- Number of process modules side 2: 2
- Wire draw-in speed max.: 12 m/s
- Length accuracy: Repetition accuracy: ± (0.2% + 1.0mm)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Minimum permissible cross section of connection lines: 5 x 4 mm²
- Compressed-air connection: 5 – 8 bar
- Wire protection/ground: 32
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 7 m³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 11 m³/h
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 6.5 bar to 40 °C/6 bar above 40 °C
- Weight (approx.): 1300 kg
- Weight (including 2 crimp modules) approx.: 1300 kg
- Width: 1525 mm
- Length: 3825 mm
- Length with basic module 2m/78.74 inch: 3825 mm
- Length with basic module 4m/187.48 inch: 5770 mm
- Height (with safety cover closed): 1790 mm
- Height (with safety cover open): 2790 mm
- Ambient temperature min.: 10 °C
- Ambient temperature max.: 45 °C
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Imperial
- Wire cross section min.: AWG26
- Wire cross section max.: AWG10
- Wire length, single-sided processing min.: 2.36 in
- Wire length, processing on both sides min.: 2.35 in
- Wire length, processing on both sides (optional from) min.: 1.18 in
- Wire length max.: 2559 in
- Strip length side 1 min.: 0.00 in
- Strip length side 1 max.: 1.16 in
- Strip length side 2 min.: 0.00 in
- Strip length side 2 max.: 1.16 in
- Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 1.15 in
- Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 1.15 in
- Strip length, partial stripping side 1 (blade in wire line) max.: 0.6 in
- Strip length, partial stripping side 2 (blade in wire line) max.: 0.6 in
- Strip length, partial stripping side 1 (blade next to wire line) max.: 1.4 in
- Strip length, partial stripping side 2 (blade next to wire line) max.: 1.4 in
- Wire outer diameter max.: 0.2 in
- Wire cross section (optional) max.: AWG8
- Number of process modules side 1: 2
- Number of process modules side 2: 2
- Wire draw-in speed max.: 39 ft/s
- Length accuracy: Repetition accuracy: ± (0.2% + 0.039 in)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Minimum permissible cross section of connection lines: 4x AWG12
- Compressed-air connection: 73 – 116 psi
- Wire protection/ground: 32
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 247 ft³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 388.5 ft³/h
- Recommended operating pressure ±0.5bar/7.25psi: 87 psi
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 94 psi to 104 °F / 87 psi above 104 °F
- Weight (approx.): 2886 lb
- Weight (including 2 crimp modules) approx.: 2886 lb
- Width: 60 in
- Length: 150.6 in
- Length with basic module 2m/78.74 inch: 150.6 in
- Length with basic module 4m/187.48 inch: 227 in
- Height (with safety cover closed): 70.5 in
- Height (with safety cover open): 110 in
- Ambient temperature min.: 50 °F
- Ambient temperature max.: 113 °F
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.