Komax AG
Komax Alpha - Model 560 -Fully Automatic Wire Processing Machine
FromKomax AG
The Alpha 560 fully automatic wire processing machine is suitable for loading large terminals or seals up to a conductor cross section of 16 mm² on one or both sides. Two stations each process wires with cross sections of 2.5 to 16 mm² , crimp terminals up to 55mm and seals with a maximum length of 21mm. The Alpha 560 can be easily operated with the innovative HMI control and can also be controlled intuitively with minimal training. With a crimp force of 50 kN and fully integrated crimp force monitoring (CFA+/CFA), even demanding terminals can be assembled with the lowest possible waste rates. Up to 380 different seal variants are processed thanks to intelligent seal detection and the saved SST (Smart Seal Track) parameters. The wear-free, optical quality monitoring Q1250 monitors the strip quality and seal insertion during the process and sorts out faulty products fully automatically.
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High-precision crimping process thanks to 50 kN crimp force
Efficient belt drive with 12m/s speed
Simple operation thanks to clearly structured processes in the Komax HMI
Two different blade radii thanks to the dual head double blade holder
Metric
- Wire cross section min.: 2.5 mm²
- Wire cross section max.: 16.0 mm²
- Wire length, single-sided processing min.: 60 mm
- Wire length, processing on both sides min.: 60 mm
- Wire length from 10 mm2/AWG8 min.: 100 mm
- Wire length max.: 8000 mm
- Strip length side 1 min.: 0.1 mm
- Strip length side 1 max.: 29.5 mm
- Strip length side 2 min.: 0.1 mm
- Strip length side 2 max.: 29.5 mm
- Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 14.7 mm
- Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.: 12.5 mm
- Strip length, full stripping side 2 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 14.7 mm
- Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.: 12.5 mm
- Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 29.5 mm
- Strip length full stripping side 2 for wire outer diameter 3mm/0.16 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 29.5 mm
- Strip length, partial stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 14.7 mm
- Strip length, partial stripping side 1 for wire outer diameter 8.5mm/0.33 9 inch (blade in wire line) max.: 14 mm
- Strip length side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.: 35 mm
- Partial strip length side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 34 mm
- Wire outer diameter min.: 2.9 mm
- Wire outer diameter max.: 8.5 mm
- Number of process modules side 1: 2
- Number of process modules side 2: 2
- Wire draw-in speed max.: 12 m/s
- Length accuracy: Repetition accuracy: ± (0.2% + 1.0mm)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Operation C1360: Operating a C1380 at 3×208V can cause a slight reduction in the piece output.
- Minimum permissible cross section of connection lines: 5 x 4 mm²
- Compressed-air connection: 5 – 8 bar
- Wire protection/ground: 32
- Compressed-air pressure quality according to DIN/ISO8573-1:2010: Pressure dew point: Class 6 (<=+10°C) Max. oil concentration: class 4 (5mg/m3)
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 7 m³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 11 m³/h
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Operating pressure: 5.5 bar
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 6.125 bar
- minimal permissible cross section of power supplies: 8 mm
- Weight (approx.): 1400 kg
- Weight (including 2 crimp modules) approx.: 1400 kg
- Length: 4080 mm
- Length with basic module 2m/78.74 inch: 4080 mm
- Length with basic module 4m/187.48 inch: 6025 mm
- Width: 1990 mm
- Height (with safety cover closed): 2085 mm
- Height (with safety cover open): 2790 mm
- Ambient temperature min.: 10 °C
- Ambient temperature max.: 45 °C
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Imperial
- Wire cross section min.: AWG14
- Wire cross section max.: AWG6
- Wire length, single-sided processing min.: 2.36 in
- Wire length, processing on both sides min.: 2.35 in
- Wire length from 10 mm2/AWG8 min.: 0.39 in
- Wire length max.: 315 in
- Strip length side 1 min.: 0.00 in
- Strip length side 1 max.: 1.16 in
- Strip length side 2 min.: 0.00 in
- Strip length side 2 max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 0.58 in
- Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.: 0.49 in
- Strip length, full stripping side 2 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 0.58 in
- Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade in wire line) max.: 0.49 in
- Strip length, full stripping side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 1.16 in
- Strip length full stripping side 2 for wire outer diameter 3mm/0.16 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 2 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 1.16 in
- Strip length, partial stripping side 1 for wire outer diameter 3mm/0.11 inch (blade in wire line) max.: 0.58 in
- Strip length, partial stripping side 1 for wire outer diameter 8.5mm/0.33 9 inch (blade in wire line) max.: 0.55 in
- Strip length side 1 for wire outer diameter 3mm/0.11 inch (blade next to wire line) max.: 1.38 in
- Partial strip length side 1 for wire outer diameter 8.5mm/0.33 inch (blade next to wire line) max.: 1.34 in
- Wire outer diameter min.: 0.11 in
- Wire outer diameter max.: 0.335 in
- Number of process modules side 1: 2
- Number of process modules side 2: 2
- Wire draw-in speed max.: 39 ft/s
- Length accuracy: Repetition accuracy: ± (0.2% + 1.0mm)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Operation C1360: Operating a C1380 at 3×208V can cause a slight reduction in the piece output.
- Minimum permissible cross section of connection lines: 4x AWG12
- Compressed-air connection: 73 – 116 psi
- Wire protection/ground: 32
- Compressed-air pressure quality according to DIN/ISO8573-1:2010: Pressure dew point: Class 6 (<=+50°F) Max. oil concentration: class 4 (5mg/m3)
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 247 ft³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 388.5 ft³/h
- Recommended operating pressure ±0.5bar/7.25psi: 87 psi
- Operating pressure: 79 psi
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 88.8 psi
- minimal permissible cross section of power supplies: 0.31 in
- Weight (approx.): 3087 lb
- Weight (including 2 crimp modules) approx.: 3087 lb
- Length: 160.6 in
- Length with basic module 2m/78.74 inch: 160.5 in
- Length with basic module 4m/187.48 inch: 237 in
- Width: 78.5 in
- Height (with safety cover closed): 82 in
- Height (with safety cover open): 110 in
- Ambient temperature min.: 50 °F
- Ambient temperature max.: 113 °F
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.