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KomaxModel C1370 -Crimp Module for Fully Automatic Wire Processing Machine

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The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times. The C1370 crimp module convinces with its high precision. The crimp height can be taught-in automatically and ensures high repetition accuracy. The range for automatic crimp height correction is between +0.2 and -0.8 mm. The module is up-to-date in terms of efficiency: An optimized cycle time of 220ms (depending on the setting) is possible. Wire cross-sections of 0.125 to 6 mm² can be crimped with high accuracy and a maximum crimp force of 22 kN. Production downtimes can be avoided through the CFA+/CFA crimp force monitoring. The clear operation on the touch display and HMI make the application simple and easy to understand.

 

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Automatic crimp height adjustment
The crimp height can be taught in automatically and provides high repetition accuracy.

The CFA+ crimp force monitoring reduces waste, prevents unnecessary wear and saves costs. Statistical data also supports the evaluation of production.

Integrated LED lighting guides the operator through the crimp module and indicates focal points and hazards.

A new line can be retrieved directly via the central operator unit. The wire can then be precisely set up to the process position using four positioning buttons.

C1370

Metric

  • Wire cross section min.: 0.125 mm²
  • Wire cross section max.: 6.0 mm²
  • Crimp force max.: 22 kN
  • Stroke programmable in 1mm/0.04 inch steps min.: 10 mm
  • Stroke programmable in 1mm/0.04 inch steps max.: 40 mm
  • Programmable crimp height min.: -0.8 mm
  • Programmable crimp height max.: +0.2 mm
  • Crimp force monitoring: CFA / CFA+
  • Height of wire line, standard foot: 270 mm
  • Setting range for wire line max.: 25 mm
  • Shut height: 135.8 mm
  • Shut height adjustment range: +5/-3 mm
  • Communication: EtherCAT bus
  • Attachment of crimp applicator: Quick clamping device
  • Resolution: 1 µm
  • Repetition accuracy: 3 µm
  • Number of reference crimps: 1 teach-in crimp
  • Electrical connection: 3×480 V nominal (3×440–530 V) 50/60 Hz 3×400 V nominal (3×360–440 V) 50/60 Hz 1×230 V nominal (1×180–250 V) 50/60 Hz
  • Low voltage: 24VDC max. 2A
  • Fuse protection: 1×230 VAC (180–250 VAC) size of automatic circuit breaker type B min. 6 A 3×400 VAC (360–530 VAC) size of automatic circuit breaker type B min. 4 A 3×480 VAC (360–530 VAC) size of automatic circuit breaker type B min. 6 A
  • Compressed-air connection: 5–8 bar
  • Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
  • Weight: 96 kg
  • Length: 220 mm
  • Width: 550 mm
  • Height: 910 mm
  • Interfaces: M-Link (terminal feed, terminal end recognition, material change detection), terminal strip chopper, air feed set
  • Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.

Imperial

  • Wire cross section min.: AWG26
  • Wire cross section max.: AWG10
  • Crimp force max.: 4945 lbf
  • Stroke programmable in 1mm/0.04 inch steps min.: 0.39 in
  • Stroke programmable in 1mm/0.04 inch steps max.: 1.57 in
  • Programmable crimp height min.: -0.03 in
  • Programmable crimp height max.: +0.008 in
  • Crimp force monitoring: CFA / CFA+
  • Height of wire line, standard foot: 10.62 in
  • Setting range for wire line max.: 0.98 in
  • Shut height: 5.35 in
  • Shut height adjustment range: +0.19/-0.12 in
  • Communication: EtherCAT bus
  • Attachment of crimp applicator: Quick clamping device
  • Resolution: 1 µm
  • Repetition accuracy: 3 µm
  • Number of reference crimps: 1 teach-in crimp
  • Electrical connection: 3×480 V nominal (3×440–530 V) 50/60 Hz 3×400 V nominal (3×360–440 V) 50/60 Hz 1×230 V nominal (1×180–250 V) 50/60 Hz
  • Low voltage: 24VDC max. 2A
  • Fuse protection: 1×230 VAC (180–250 VAC) size of automatic circuit breaker type B min. 6 A 3×400 VAC (360–530 VAC) size of automatic circuit breaker type B min. 4 A 3×480 VAC (360–530 VAC) size of automatic circuit breaker type B min. 6 A
  • Compressed-air connection: 72.5 - 116 psi
  • Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
  • Weight: 211.64 lb
  • Length: 8.66 in
  • Width: 21.65 in
  • Height: 35.82 in
  • Interfaces: M-Link (terminal feed, terminal end recognition, material change detection), terminal strip chopper, air feed set
  • Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.