Komax - Model F1110 -Wire Feed System for Fully Automatic Wire Processing Machines
The F1110 wire feed system for fully automatic wire processing machines (Alpha and Gamma) unwinds loose wire rings and wire drums evenly and easily. The intelligent software of the F1110 actively synchronizes with the wire processing machine and thus ensures maximum throughput. The prefeeder communicates with the main machine via EtherCAT and can be controlled via its interface. In addition, the self-learning system automatically adjusts the software parameters and stops immediately upon detection of wire knots and the end of the wire package. The smart wire prefeeder adapts to the type of package, as well as the stability and quality of the wire material. The set-up and changeover time was significantly reduced compared to the previous model: A swivel arm with loading and unloading position is available for easy threading in and out of the wire.
Uninterrupted processing thanks to large wire storage
The extensive wire storage of up to 4.2m ensures uninterrupted production. It is not necessary to stop the machine, even if there are faults in the feed.
A powerful roller drive with rubber or plasma coating pulls the wire into the feed system at up to 6m/s. The speed can be set directly on the device.
The maximum infeed speed can be set directly on the device and depends on the type of container as well as the stability and quality of the wire material.
Automated, careful processing with flexible swivel arm
F1110
Metric
- Height of wire outlet min.: 1080-1170 mm
- Usable length of wire storage: 4200 mm
- Wire diameter min.: 1 mm
- Wire diameter max.: 5 mm
- Wire cross section min.: 0.22 mm²
- Wire cross section max.: 4 mm²
- Infeed speed max.: 6 m/s
- Wire acceleration max.: 60 m/s²
- Diameter of cable ring max.: 650 mm
- Height of cable ring max.: 1000 mm
- Height of wire exit (wire line) fox Alpha max.: 1170 mm
- Height of wire exit (wire line) for Gamma max.: 1080 mm
- Electrical connection: 110/230 VAC, 60/50 Hz (automatic changeover), 0.3 kW; power feed-in takes place via the wire processing machine. An external supply is not permitted.
- Weight of the prefeeder: 55.6 kg
- Dimensions of the prefeeder/length: 1150 mm
- Dimensions of the prefeeder/width: 419 mm
- Dimensions of the prefeeder/height: 1050 mm
- Interfaces: EtherCat
- Control unit: Komax HMI
Imperial
- Height of wire outlet min.: 42.5-46.1 in
- Usable length of wire storage: 165.4 in
- Wire diameter min.: 0.04 in
- Wire diameter max.: 0.2 in
- Wire cross section min.: AWG24
- Wire cross section max.: AWG11
- Infeed speed max.: 6 m/s
- Wire acceleration max.: 60 m/s²
- Diameter of cable ring max.: 25.6 in
- Height of cable ring max.: 39.4 in
- Height of wire exit (wire line) fox Alpha max.: 46 in
- Height of wire exit (wire line) for Gamma max.: 42.5 in
- Electrical connection: 110/230 VAC, 60/50 Hz (automatic changeover), 0.3 kW; power feed-in takes place via the wire processing machine. An external supply is not permitted.
- Weight of the prefeeder: 122.5 lb
- Dimensions of the prefeeder/length: 45.2 in
- Dimensions of the prefeeder/width: 16.5 in
- Dimensions of the prefeeder/height: 41.3 in
- Interfaces: EtherCat
- Control unit: Komax HMI