Komax Omega - Model 745 -Fully Automatic Conveyor Wire Processing System
In contrast to Omega 740/750, the Omega 745/755 machines are also equipped with a fully automatic conveyor system for depositing the wire harnesses. As with all models in the Omega series, automatic wire assembly can be individually adapted with the Omega 745/755. The machines differ only in the number of modules (five module options for the Omega 745 and eight for the Omega 755). Subsequent processes can also be integrated thanks to the conveyor system already available from the factory. Thanks to the elimination of manual steps and precise processing technology, these fully automatic wire processing machines are the answer to high demands, constantly evolving requirements and continuous miniaturization. This ensures long-term cost-effectiveness and quality independent of the operator.
Additional functions such as automatic secondary locking
An individually developed tool automatically closes the secondary locking mechanism of the plug housing. The tool can be integrated as an additional function.
Up to four different housing types can be fed at the same time. This ensures the efficient loading and unloading of the housings and finished wire harnesses while the machine is running.
The terminal housing is fed into a track. The insertion gripper monitors the insertion force and checks that the terminals are correctly locked.
The finished wire harnesses are collected in a custom-made track of any length until they are unloaded by the operator for further processing.
Omega 745
Metric
- Shortest wire length for one-sided processing: 240 mm
- Shortest wire length, double-sided jumper connection: 300 mm
- Shortest wire length, double-sided jumper connection max.: 540 mm
- Shortest wire length, complex loading min.: 300 mm
- Shortest wire length, complex loading max.: 760 mm
- Wire length (standard tray) max.: 3000 mm
- Strip length side 2 max.: 25 mm
- Strip length side 1 max.: 25 mm
- Wire outer diameter max.: 4 mm
- Wire cross section min.: 0.13 mm²
- Wire cross section max.: 2.5 mm²
- Wire draw-in speed max.: 10 m/s
- Wire acceleration: 50 m/s²
- Cycle time per loading: 1.8 – 2.6 s
- Length accuracy: ± 1mm or < 0.2% (depending on cable length)
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 4 kVA (base machine)
- Compressed-air connection: 5 – 8 bar
- Air consumption (without modules): 15 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Minimum permissible cross section of connection lines: DN 15
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 1900 kg
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 4785 mm
- Width: 2050 mm
- Height (with safety cover closed): 2060 mm
- Height (with safety cover open): 2870 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Imperial
- Shortest wire length for one-sided processing: 9.45 in
- Shortest wire length, double-sided jumper connection: 11.81 in
- Shortest wire length, double-sided jumper connection max.: 21.26 in
- Shortest wire length, complex loading min.: 11.81 in
- Shortest wire length, complex loading max.: 30 in
- Wire length (standard tray) max.: 118.11 in
- Strip length side 2 max.: 25 mm
- Strip length side 1 max.: 25 mm
- Wire outer diameter max.: 4 mm
- Wire cross section min.: 0.13 mm²
- Wire cross section max.: 2.5 mm²
- Wire draw-in speed max.: 10 m/s
- Wire acceleration: 50 m/s²
- Cycle time per loading: 1.8 – 2.6 s
- Length accuracy: ± 1mm or < 0.2% (depending on cable length)
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 4 kVA (base machine)
- Compressed-air connection: 5 – 8 bar
- Air consumption (without modules): 15 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Minimum permissible cross section of connection lines: DN 15
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 1900 kg
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 4785 mm
- Width: 2050 mm
- Height (with safety cover closed): 2060 mm
- Height (with safety cover open): 2870 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.