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- Model SRU-30 to SRU-265 - Solvent ...
Model SRU-30 to SRU-265 -Solvent Recycling and Vacuum Distillation Units
The filling of the units SRU-30 to SRU-265 takes place fully automatic and is controlled by filling level regulation. At the end of the process the distillation residues are treated up to the desired residual solven rate. Therefore, almost unattended 24-hour operation is possible. Instruments in the front panel inform about process pressure, solvent gas temperature and heating temperature of the unit. The discharging of the residues is done via the user-friendly cleaning aperture, which ensures safe operation due to an integrated O-ring seal.
The unit is equipped with switching cabinet and PLC controll unit. The control unit ensures the desired process flow and monitors the compliance of all safety relevant parameters.
The vacuum unit reduces the boiling point of the solvent, avoiding thermal decomposition of the solvent. At the same time the energy consumption is decreased, solvent yield, performance and distillate quality as well as operation safety are greatly increased. Additionally the process under vacuum (and therefore the absence of oxygen) offers a improved explosion protection and a more favorable ex-zone classification.
Distillation unit- Double walled, cylindrical, horizontal container
- User-friendly cleaning aperture
- Safety closure with O-ring seal
- Pneumatic drain ball for automatic discharge of liquid residues
- Solvent and temperature resistant non-stick coating
- Vacuum pump in -design
- Liquid ring vacuum pump, up to 35mbar, low maintenance
- High-performance chemistry diaphragm pump up to 10mbar
- Dry running high performance pump, up to 1mbar, low maintenance
- Heating in -design
- 1 to 3 stage, PID-controlled heat carrier heating
- Redundant temperature and heating monitoring
- Heat carrier: thermal oil
- 4 and multi-stage, PID-controlled heat carrier heating
- Heat carrier: hot water
- Heat carrier: steam
- Frame variants
- Including panel sheets
- Welded conductive stainlees steel frame
- Including panel sheets
- Explosion protection class EX II 3 G c IIA T3 (with inerting and suction)
- Inerting unit
- Suction hood at cleaning aperture
- Explosion protection classe EX II 2 G c IIA T3 (without inerting and suction)
- Integratable container for fresh/ contaminated or mixed goods
- External, single or double-walled container for fresh/ contaminated or mixed goods
- Feed station for mix-container
- Safety collecting drip pan according to WHG
- Integration in existing plants/ systems
- Fully automatic, PLC operated system
- Designed for monitoring free 24h operation
- Delay timer for night-/ weekend operation
- Including 15m cable loom (from unit to switching cabinet)
- At unit
- On-/ off-switch
- operation indicator lamp
- Emergency stop palm button
- At switching cabinet
- Graphics display and operating terminal at cabinet door, monochromatic, 16 gradations, touchscreen
- Operation indicator lamp
- Error indicator lamp
- Emergency stop palm button
- PID-controller & display
- 50m cable loom
- At unit
- error indicator lamp
- Graphics and operating terminal in -design
- At switching cabinet
- Graphics display and operating terminal with color display, touchscreen
- 24 months warranty
- Pan-european 24h on-site service
- Express shipment of spare parts
- Up to 60 months warranty
- Remote maintenance through automation device or modem
- Support at the creating of the explosion protection document
- Wetted parts in stainless steel, including double jacket for heat carrier
- Stainless steel heat exchanger, welded
- No cooling phase of the unit
- No manual filling
Horizontal distillation vessel
- Easy discharging and cleaning
- Neither tilting of the unit, nor residue bags needed
- Emission minimized condensation of the solvent gases even at high ambient temperatures
- Continous process flow
- Monitoring/ compliance of the safety parameters
- Designed for 24h operation (minimized unit supervision)
Systems engineering according to european regulations
- Highest operational safety
Highest economic efficiency
- Amortisation normally < 1 year
- Low operational costs
- High recovery rate (up to 98%)
Process optimization
- Production optimization through constant distillate quality
- Minimization of disposal costs
- Minimization of fresh goods purchase and storage costs
- Minimization of disposition and handling expenditures
