Ozone Research and Applications India Private Limited (Oraipl)

Oraipl - Model OraDredge -Mobile Sludge Processing Units

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At ORAIPL, we engineered the OraDredge Mobile Sludge Processing Units to tackle sludge challenges right at the source. These systems are modular, portable, and fully adaptable for onsite deployment, eliminating the need for costly transport and offsite treatment. By integrating advanced Decanter Centrifuges, Screw Presses, and other dewatering technologies, OraDredgeâ„¢ units enable industries to separate valuable liquids from sludge, recover oils, water, acids, and solvents, and convert waste into dry, compact cakes that are easier and cheaper to handle. Best of all, the entire process runs without disrupting plant operations, giving you a continuous, safe, and sustainable sludge management solution.

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Sludge Disposal Challenges

Across industries — from refineries and petrochemicals to fertilizer plants, steel mills, power plants, and wastewater treatment facilities — sludge is a constant by-product of operations. But sludge is not just waste; it often contains valuable trapped liquids like oils, water, acids, and solvents.

The challenges of conventional sludge disposal include:

  • High transport and handling costs due to bulky, wet sludge.
  • Loss of valuable process liquids that remain trapped in sludge.
  • Environmental compliance risks with untreated sludge disposal.
  • Downtime when sludge cannot be processed onsite.

Traditional approaches often involve collecting wet sludge and transporting it offsite, which is both costly and unsustainable.

The OraDredgeâ„¢ Solution: Mobile Sludge Processing

At ORAIPL, we designed the OraDredge™ Mobile Sludge Processing Units to solve these challenges directly at the source. These units are modular, portable, and built for onsite operation, allowing industries to dewater sludge, recover valuable liquids, and minimize disposal volumes — all without disrupting plant operations.

  • Sludge is pumped from tanks, lagoons, or pits via OraDredgeâ„¢ robotic systems.
  • It is fed into mobile processing units equipped with Decanter Centrifuges, Screw Presses, or Filter Presses.
  • Liquids (oil, water, acids, solvents) are separated and recovered for reuse.
  • Solids are compacted into a dry, stable cake that is easier, safer, and cheaper to transport or dispose.
  • Integrated Onsite Operation – Works seamlessly with OraDredgeâ„¢ sludge removal robots.
  • Advanced Dewatering Technology – In-house manufactured Decanter Centrifuges and Screw Presses.
  • High Recovery Efficiency – Extracts valuable liquids that would otherwise be lost.
  • Volume Reduction – Transforms wet sludge into dry cake, cutting down transport and disposal costs.
  • Modular & Portable – Units can be mobilized and deployed across multiple sites.
  • Environmentally Sustainable – Reduces hazardous waste footprint and ensures compliance.
  • Refineries & Petrochemical Plants – Recovery of trapped oils and solvents.
  • Fertilizer & Chemical Plants – Safe sludge dewatering and acid recovery.
  • Power Plants – Processing of ash pond sludge and dyke residues.
  • Steel & Metallurgical Units – Effluent sludge treatment and resource recovery.
  • Municipal Wastewater Plants – Onsite sludge dewatering for safer disposal.
  • Design: Modular, portable, skid-mounted or containerized units for onsite deployment
  • Core Equipment: Decanter Centrifuges, Screw Presses, Filter Presses
  • Processing Capacity: Configurable depending on sludge type and site requirements
  • Output (Solid Phase): Dry, compacted sludge cake (up to 70% reduction in volume)
  • Output (Liquid Phase): Recovery of oils, water, acids, solvents trapped in sludge
  • Integration: Direct interface with OraDredgeâ„¢ robotic sludge removal systems
  • Mobility: Easily transportable across multiple industrial sites
  • Operation Mode: Online, continuous sludge processing without plant shutdowns
  • Applications: Refineries, petrochemicals, fertilizers, steel, power plants, municipal wastewater facilities
  • Environmental Benefit: Reduced hazardous waste footprint, compliance with discharge norms, sustainable resource recovery