JIANGSU KITECH MACHINERY CO.,LTD.

KITECHPP PE Film Washing System

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KITECH`s PP PE Film Washing System is designed for efficient and effective cleaning of various plastic films such as LDPE, LLDPE, and PP. Featuring a modular design, the system includes pre-processing, size reduction, washing, drying, sorting, and monitoring modules, allowing flexibility and customization based on specific needs. Advanced technologies, such as programmable control and near-infrared spectrum sorting, ensure materials undergo thorough cleaning and purifying processes. The system also supports real-time monitoring and connectivity to ERP systems for enhanced production management. Utilizing high-quality components, KITECH systems can operate continuously for extended periods while maintaining minimal downtime and reduced operational costs. Environmentally considerate, it has low energy, water, and labor consumption, making it an economically viable solution for recycling plastic films on a large scale.

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Applicable materials:LDPE/LLDPE/PP Film, Bag, Drip tape
LDPE Film
LLDPE Film
LDPE Drip Tape
HDPE Bag

 

 

Pre-Processing
Modular
Pre-processing modular is freely consists of bale breaker,screen,pre-washer,sorter,metal detector,label remover,and some other equipments. It provides pre-treatment for the raw material.

Size Reduction
Modula
Large materials are processed into small pieces in this modular, which improves the washing result and makes the final product easy to packing.

Washing
Modular
Dust, glue, label,oil and other impurities can be removed highly effective by washing mod -ule. This modular combines foating washing, hot washing, salty water separating, high-speed friction washing, low-speed friction, spraying, and some other washing equipments.

Drying
Modular
Squeezing and drying treatment is used to remove the moisture in the material with low packing density. Mechanical dewatering treatment is used to process the material with high packing density to reduce energy consumption.

Sorting
Modular
Near Infrared Spectrum , Aerodynamic principles material, and many other technology is used to separate material, color, and specific gravity to purify and sort products.
     
Monitor & Control Modular
Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment. Which ensures that we can update and maintain all user's systems for a long term.

Belt Conveyor
Heavy duty type, adopt gear motor;
Side walls to avoid spilling of feeding material;

Crusher
Optimally designed blades are sharp and powerful;
Enclosed cutting chamber to prevent materials flying out;
Knives are externally adjustable;

Shredder
Special designed hopper to avoid material flying out;
4-way rotating knives with special knife holders;
Extremely robust pedestal bearing housings;
External mounted of bearing pedestal designs;

Screw conveyor
Screw adopt wear resistant stainless steel;
Triple sealing, External bearing design;

Washing tank
Double station discharge valve at bottom;
All Thumb-wheel speed variable by inverter control;
Heavy duty washing, separation of different specific densities material;

Friction washer
Rotor and blades adopt wear resistant steel;
Rotor with dynamic balance treatment. Accuracy: ±3-5g;
Active material washing to protect downstream units;

Centrifugal dryer
Rotor with dynamic balance treatment. Accuracy: ±3-5g;
Mild circular screen in polygon 4 piece version;
Washer/dryer housing built in stainless steel welded construction;

Squeezing dryer
Heavy built shaft and balde;
Double hydraulic press units;
Motorized Screw Squeezing;

Hot air pipe dryer
Pipeline built in stainless steel welded construction;
All part touch raw materials are stainless steel;
Hot air drying system;

Storage buffer
Direct connect with pelletizing process;
Large Storage capacity;

Electrical cabinet with PLC controller
International brand Low voltage components ;
Double circuit safety relay;
Intelligent and modular PLC controlling system