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ProCepT - Model GMP -Spray Dryer / Chiller
FromProcept nv
Spray Drying is the most advanced instant drying process to engineer a particle and formulate in a single step. The SDx series of Spray Dryers feature closed loop solvent processing under nitrogen. The unit is capable of spray drying/chilling/congealing samples of a few ml to batches of several liters. The PROCEPT Spray Dryer / Chiller GMP allows straight transfer from the PROCEPT R&D Spray Dryer without scale-up! The unit is built through the GMP wall or wheelable stand-alone in the GMP room.
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The PROCEPT Closed Loop Spray Dryer / Chiller GMP
Increase your spray drying capacity without scale-up problems using multiple columns with a single central control system. Our modular system has several very important advantages including:
- Faster time to market.
- Fewer production risks.
- Flexible production capacity.
- Phased investment capacity follows your needs.
- Fits into standard infrastructure.
- First small clinical batches without scale-up issues.
The Process
- Spray Drying
- Spray Chilling
- High process yields (>90%) from a few ml to batches of several liters.
- Particles from 1-350µm
- Water and organic solvents
- Different nozzle types: 2-fluid, 3-fluid, cooled, heated, ultrasonic.
- Chilling or congealing; waxes, polymers, carbohydrates,..
- Provision for product cooling for very temperature sensitive or low glass transition temperature products.
- Touch screen PC control with real-time trending and excel data reporting.
- Critical process data such as temperatures, pressures, and liquid/gas flows are handled by the control unit.
- Closed loop solvent processing under N2.
- Designed for use in Atex Zone 2 areas.
- Software 21 CFR Part 11 compliant, OPC-UA and LDAP.
- Possiblity to generate larger particles with better flow characteristics.
- Stand alone wheelable unit with small footprint.
- Through the cleanroom wall integration in technical zone.
- All glass columns, transport tubes, cyclone and product collection vessels for unsurpassed visibility, or
- Insulated stainless steel columns, stainless transport tubes, cyclone and product receivers, or
- Combination of glass and stainless steel components.
- Go to R&D Spray Dryer
- Modified/ Controlled/ Sustained Release
- Stabilisation
- Solubility Enhancement
- Inhalation
- Flowability
- Reconstitution
- Taste Masking
- Encapsulation
