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Neuson Hydrotec - Processing Technology
Neuson Hydrotec specializes in robust, state-of-the-art processing technology solutions designed for the recycling industry, particularly for steel and waste management sectors. Their innovative super-class crushing plants, such as the mobile ST01BB, provide unparalleled durability and flexibility. With hydraulic overload protection and the ability to handle slag containing up to 17% iron, these systems enhance production efficiency and lower the carbon footprint in steel production. The crushers can operate either stationary or on crawler tracks, optimizing productivity based on the slag's consistency. Complementing the crushers, the patented, track-mounted MRP40300 screening unit efficiently separates input materials into multiple grain sizes and magnetic properties. This system not only increases slag value but also ensures the clean separation of iron, contributing to higher productivity and profitability. Additionally, vibro chutes offer a durable alternative to conveyor belts, ensuring reliable material transportation. Neuson Hydrotec’s comprehensive solutions ensure efficiency, adaptability, and minimal downtime, making them a formidable partner in the recycling industry.
Hard. Harder. Neuson Hydrotec.
Neuson Hydrotec’s processing technology competence provides the recycling industry with both robust individual components, and overall systems. This is particularly beneficial for the steel industry and the waste management companies it commissions. They have an exceptionally hard job to accomplish — in the true sense of the word: Steel slag usually contains between 3% and 17% iron. Too tough for conventional crushers. However, extracting this valuable resource from the slag and feeding it back into steel production increases production efficiency and reduces the carbon footprint of steel production. Crushing and screening are the core disciplines in this process. Sizing the equipment correctly depending on the manufacturing process is crucial for the profitability of recycling process.
Crushing
As a hydraulics and mechatronics expert with competencies in heavy engineering, Neuson Hydrotec is able to develop and build innovative super-class crushing plants —such as the mobile ST01BB. Neuson Hydrotec crushers can be set up stationary or use their crawler tracks for mobility on site. Dimensioning the crusher specifically for productivity and adjusting it precisely according to the slag’s consistency will secure your edge. Durability comes naturally for these plants and machines.
The robust crushing plants for steel slag are only one part of an unequal pair. Without fitting screening technology, the task would only be halfway solved. As a couple, the two super machines unleash their full productivity and bring high profitability to your recycling.
Tough on site
The biggest challenges when recycling slag are uncrushable materials like iron and steel. Conventional crushers tend to struggle with blockages in the crushing chamber — which can result in high repair costs and several days of down time.
Hydraulic overload protection
With its hydraulic overload protection, Neuson Hydrotec’s ST01BB jaw crusher withstands enormous forces — Precondition for economical recycling of problematic materials and tasks like: Blast furnace slag Steel mill slag Electric furnace slag Stainless steel slag Reconditioning of old landfills Crushing of chrome Other difficult materials
Benefits of recovery
Recovery of valuable FE for the steelmaking process and extraction of marketable secondary raw materials.
Versatile use
Heavy-duty design enables applications such as processing steelmaking slags, landfill processing, metal recycling, hard rock industry, and demanding materials in various industries.
No monitoring
Unbreakable material passes through the crushing chamber — without interrupting the work process.
Patented system
Automatic regulation due to the patented overload system. Larger pieces of slag and iron no longer cause the toggle plate to break. No more unplanned downtimes.
Flexibility by material
Different materials need different work steps — these can be easily defined and adjusted. A special motion optimises the crushing process for clean results with a clear separation from FE nodules from the slag.