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Protective Encapsulation Systems
Where hot gas or chemical erosion is present within the operational atmosphere, Zampell has options to combat and reduce this attack on refractory lining systems. Our products range from specialist tiles that utilise our ceramic screw bolt system, to specialist refractory coatings systems that are all manufactured in house. This gives us the ability to alter the chemical composition or consistency to suit the actual application. Our systems are becoming a standard solution for fibre encapsulation and gas erosion protection.
Protective Tiles
The protective tile system helps protect low thermal mass linings from corrosive/reactive gas atmospheres, it can also be used for a clean tile system within the sanitary/ and fine china industries eliminating kiln dirt problems and guaranteeing a clean kiln chamber.
Tile systems are easily installed over the hot face of ceramic fibre linings using our bespoke “patented” ceramic screw bolt system. The tile systems can be either installed on their own to create a clean environment or alternatively along with the Zampell electric element support systems.
Z-Coat
Z-Coat is a high temperature economical ceramic fibre coating system specifically developed for the total encapsulation and protection of new or old ceramic fibre linings.
Unlike other lower grade systems, Z-Coat is manufactured from high grade zirconia along with a pure Mullite binder to create an extremely effective coating system that is robust, easy to apply and protects the fibre substrate.
- Can operate in temperatures up to 1700ºC
- Locks in harmful fibres.
- Increases new fibre lifetimes by 30% by reducing chemical attack & thermal stress.
- Inert to most chemicals with its unique zirconia/ mullite matrix system.
- Easily applied via trowel or spray systems.