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Megaunity - Regenerative Thermal Oxidizer (RTO)
Megaunity`s Regenerative Thermal Oxidizer (RTO) operates on the principle of heating organic waste gases to temperatures exceeding 760°C, causing the Volatile Organic Compounds (VOCs) within the waste gases to oxidize and decompose into carbon dioxide and water. The high-temperature gases produced during oxidation pass through specially designed ceramic heat storage units, which absorb and "store" this heat. This stored heat is then utilized to preheat incoming organic waste gases, achieving a remarkable heat recovery efficiency of up to 95%. This process significantly reduces the fuel consumption required to raise the waste gases` temperature. The ceramic heat storage units are divided into two or more chambers, each of which undergoes a cycle of heat storage, heat release, and purge, continuously repeating the process.
After the heat release phase, a portion of already treated and clean gas is introduced immediately to purge the heat storage chamber. This equipment incorporates advanced ceramic heat storage materials and specialized structural design, offering high heat recovery rates, exceptional treatment efficiency, minimal footprint, stable operation, and enhanced safety features. It can effectively treat a wide range of medium to high-concentration VOCs substances and can be combined with other waste gas treatment processes.
- Furnace temperature above 760°C, high treatment efficiency, up to 99% or more.
- Customizable exhaust gas treatment capacity, with a maximum single-unit treatment volume of 165,000 Nm3/h.
- Wide applicability, capable of treating various VOCs substances.
- Utilizes a new type of ceramic heat storage medium, achieving a heat recovery efficiency of over 95%.
- Reliable structural design, requiring minimal maintenance.
- Advanced valve technology with valves capable of frequent operation exceeding 3 million cycles.
- High level of automation, no manual operation required throughout the process.
- Small footprint, suitable for use in constrained spaces.
- Multiple safety measures to ensure equipment operates safely.
- Operates with low running costs without the need for auxiliary fuel under appropriate exhaust gas concentration conditions.