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DCM - Model RL Series -Rotating Ultrasonic Cleaning Machines
Ultrasonic cleaning machines RL (rotary loads) are specially designed for cleaning parts that require continuous rotary movement for effective cleaning. Within this series, we can find multistage automatic machines for mass production with the capacity to work up to 5 baskets simultaneously and machines specifically designed for cleaning ALINOX rollers with capacity for rollers weighing up to 500kg and simultaneous rotation and vertical movement. which allow both traditional surface cleaning and submerged roller cleaning, always in combination with the rotation movement to obtain a completely homogeneous cleaning.
WHY CHOOSE DCM ULTRASONIC MACHINES?
- Overflow: 3/4" overflow connected to the customer`s installation to avoid possible product spills in case of excessive liquid level.
- Integrated electrical panel: Integrated electrical panel with easy access to maintenance that makes the machine more compact and allows it to be installed close to the walls. (Depending on model)
- Double-layer thermal-acoustic insulation: 50mm thick double-layer thermal and acoustic insulation (fireproof) that reduces noise emission while preventing heat loss and making the machine more environmentally friendly.
- Integrated construction in AISI 304 / 316 stainless steel: The machine is entirely built in AISI 304 stainless steel and submersibles in AISI 316L. Optionally it can be built in AISI 316L.
- Daily ECO mode: Heating programming in ECO mode that allows the temperature to be maintained throughout the night with minimal energy costs.
- Oil separator: Oil separation system using laminar flow, consisting of a pump with an AISI 316L stainless steel body that removes the oil from the surface, preventing the parts from staining when leaving. (Depending on model)
- V-Shape: V-shaped tank bottom that makes it easier to clean the tank and remove sludge.
- Double welding system: Double internal and external welding of the entire tank that ensures maximum tightness and reliability of the tank.
- Electrical resistances on the sides: Stainless steel electrical resistance located on the sides of the tank away from the bottom to prevent premature breakage due to sludge accumulation at the bottom.
- Ultra-compact size: Ultra-compact design that allows the installation of the tank in very small spaces.
- Integrated light beacon: Integrated light signaling beacon that allows you to know the status of the machine at all times even without being in its vicinity.
- Heavy Duty: The robust construction of the DCM ultrasonic equipment makes our machines the ones that lift the most weight on the market, being able to clean really heavy loads.
Filter
Automatic refilling
Automatic oil extraction
Steam extraction
Electrict elevator
Automatic top lid
Hybrid heating system
Liquid detergent dosing
Hands free pedal
Tank built in AISI 316
- Full coverage and elimination of ultrasonic shadow zones: The constant rotation of the parts within the cleaning fluid allows the ultrasonic waves to reach all surfaces homogeneously, avoiding shadow zones where cavitation could be less effective. This is especially useful on components with holes, internal channels and deep cavities.
- Greater efficiency in the removal of adhered contaminants: The rotary movement combined with ultrasonic action improves the removal of contaminants such as oils, greases, oxides, carbonization and machining residues. Rotation facilitates particle detachment, allowing for faster and deeper cleaning without the need to increase ultrasonic power.
- Process optimization for high-precision parts with complex geometry: Industrial sectors such as aerospace, automotive, medical and precision tool manufacturing require the cleaning of parts with irregular shapes. Rotary loading is ideal for cylindrical components, gears, bearings, valves and parts with internal perforations, ensuring uniform cleaning without the need for manual handling.
- Reduced cleaning time and increased productivity: The combination of rotation and ultrasonic cavitation reduces process time by allowing for a more uniform and effective cleaning action in fewer cycles. This translates into greater operational efficiency and higher production capacity in high-volume industrial applications.
- Reduced use of chemicals and lower environmental impact: The continuous rotation of the parts improves the circulation of the cleaning liquid and increases the effectiveness of ultrasound, allowing the concentration of detergents and chemical agents to be reduced. This optimizes the consumption of inputs and reduces the generation of waste, making the process more sustainable.
