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SMG - Screw Press
A screw press or compression screw is a small footprint compaction separation, dewatering, or volume reduction machine that separates suspended solids from an inputted material used in many industry sectors: liquid slurries, sludges, many processed products, and even items like fruit & vegetables, etc.
Using a very straightforward design, screw presses only have one moving part to generate the required pressure to compact and squeeze out the liquid element, making them a cost-effective, minimal maintenance machine.
Compact in size, consists of a cylindrical sieve screen that has a slow revolving screw through its centre that has a specifically designed screw flight/spiral that gets progressively tighter towards the discharge end, to create the force needed for the compaction. The input material is delivered to the inlet of the machine (the method is determined by its form) and is taken into the sieve screen by the revolving screw, starting the separation process.
As the compaction pressure takes hold, liquid, and small solid particles (smaller than the sieve screens gap) start getting forced through the sieve screen and into the liquid channel or storage Vessel. The increasing compaction pressure continuously forces out more liquid as the ever-drying material is transported towards the discharge where varying levels of control can be applied to ensure the dry matter content of the exiting dry element is consistent. This is achieved by controlling its flow with a restriction, fixed choke, or variable manual or automatic cone/flap type restriction:
- A fixed choke is generally a bolt-on reducer, extended pipe, or chute.
- Manual – set the position of the variable flap to the required aperture size.
- Automatic – constantly adjusts the aperture size of the discharge with either weighted, spring-loaded, or pneumatic controlled flap/cone to maintain the desired back pressure.
Depending on the application, and the forces & pressures exerted, we offer two options for the sieve screen:
- Wedge Wire screens are generally used for fine sieving, to leave as much solid matter in the dry element as possible and where the input material is relatively clean (no chunks of wood or plastic, etc.).
- Punch Plate screens are generally used for dirtier input material but cannot fine sieve to the same level as wedge wire. These screens can have built-in Break Bars that stop jamming from larger objects by breaking/slicing them into small pieces.
In most applications, the pressure of the compaction and the continual movement of the dry element being transported to the end, are enough to keep the screen sufficiently clean to maintain throughput and liquid removal. Certain sticky and fibrous inputted liquids/slurries can cause screen blinding/blockages. To overcome this, there are options for automatic cleaning systems that, when required, high-pressure water is jetted into the Screen area to flush the screen clean. See Filtration for products to enable the washing water to be recycled.
Using compaction to squeeze out the liquid provides many benefits over non-compaction units:
- A vast array of slurries, sludges, pastes, liquids, and products can be dewatered with a screw press that cannot with non-compaction, for example, thick and unpumpable, high in dry matter, viscous, sticky/gloopy, pastes/creams, foodstuffs/fruit/veg, and highly compressible and absorbent solids content products. Most products that have suspended solids can be dewatered with these machines except for certain entrained incompressible solids, for example, certain aggregates, etc. as these can compact and/or bind, causing the screw to stall.
- Higher levels of separation as finer sieve screens can be employed meaning greater quantities of solid matter in the dry element and less in liquid.
- Compacting the dry element means it is considerably drier (high dry matter), smaller in volume, and generally stackable, therefore doesn’t need a contained storage area.
- Certain applications require particles smaller than 100 microns to be removed. This can be overcome with coagulation and filtration technologies – visit Coagulation and Filtration on this site for more details.
The throughput of a screw press is determined by several factors:
Type and characteristics of the inputted slurry/product:
We can generally advise
Size of the machine:
From 1.5Hp through to 10Hp
Particle size removal from the liquid:
Wedge wire Screens from 100 microns – 2mm
Punch plate screens from 1.0mm – 5mm
