Senix – a division of BinMaster Sensors and Technologies LLC

Senix ToughSonicModel 100 50 Range, 1.5 Inch NPT -Compact Ultrasonic Sensors

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Product code: TS-100.50-1.5npt. Minimum Purchase: 1 unit. Max Measuring Distance: 50 ft (15.2 m). Optimum Measuring Distance: 33 ft (10 m). Deadband: 0-12 in (0-303 mm). Temperature Range: -40° to 158° F (-40° to 70° C). Protection: NEMA 4X, IP 68, NEMA 6P. Area Classification: Ordinary Locations. Cable Length: 6.5 feet. Mount: 1.5 in NPT rear mount. Dimensions (L X Dia): 5.9 in (150 mm) x 2.50 in (63 mm). Housing: 316 Stainless Steel. Legacy Part Number: TSPC-21SRM-485, TSPC-21SRM-232. Output: RS-485 or RS-232.

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These rugged, compact ultrasonic sensors live up to the “ToughSonic” name. Versatile liquid level sensors feature heavy-duty electronics that are epoxy potted into 316 stainless steel housings.

The TS-100 features permanently attached cables and rugged piezoelectric transducers. Use the TS-100 to monitor & control water and benign liquid levels, measure distances, or detect objects.

  • Versatile Measurement Capabilities: Accurately measure distances, detect objects, and monitor water and benign liquid levels.
  • Robust Construction: Built to withstand harsh conditions, making them ideal for both indoor and outdoor use.
  • Wide Operating Temperature Range: Function effectively in temperatures from -40 to +70°C.
  • High Ingress Protection: Rated IP68, NEMA-4X, and NEMA-6P for superior resistance against dust and water ingress.
  • User-Friendly Adjustments: Easily configure settings with the included SensorView™ software for setup, testing, and cloning sensors.

  • Extended Range, Minimal Dead Zone: Achieve precise distance measurements with a long-range capability and a short dead band.
  • Reliable in Any Environment: Unaffected by optical factors such as color, transparency, or lighting conditions.
  • Easy Setup & Calibration: Configure effortlessly via PC or onboard button for quick deployment.
  • Adjustable Sensitivity: Fine-tune detection for precise performance.
  • Built-in Temperature Compensation: Ensures accurate readings across fluctuating temperatures.
  • Fast & Simple Installation: Mount with ease for quick deployment in any application.
  • Rugged, Sealed Housing: Designed for wet, dirty, and harsh environments.
  • Reliable I/O Protection: Features short-circuit and overload protection for enhanced durability.
  • Multi-Sensor Synchronization: Operate multiple sensors without interference.
  • Non-Contact: Accurately measure levels and distances without touching the material being measured.
  • Rear Status Indicators: Easily monitor sensor operation and diagnostics, or reset default setup using a rear push-button (N/A on TS-100.50), or the push-button can be disabled.
  • Tank Level Measurement: Accurately monitor liquid levels in tanks containing benign fluids.
  • Open Channel Flow Monitoring: Ideal for flow measurement in flumes, weirs, and open channels.
  • Roll Diameter Measurement: Precisely gauge material roll diameters for manufacturing and processing.
  • Loop Control & Slack Detection: Maintain optimal material tension in production lines.
  • Object Detection & Presence Sensing: Verify object presence or absence in designated areas.
  • Relative Positioning: Measure an object’s position relative to a fixed reference point for automation and alignment.
  • Maximum Range: 50 feet (15.2 meters)
  • Optimum Range: 33 ft (10 m)
  • Deadband: 0-12 in (0-303 mm)
  • Temperature: -40° to 158°F (-40° to 70°C)
  • Humidity: 0 to 100% operating
  • Protection: NEMA-4X, NEMA 6P, IP68
  • Transducer: Ruggedized piezoelectric
  • Compensation: Temperature compensated (selectable in SensorView™)
  • Resolution:
    • Serial data: 0.0135 in. (0.3438 mm)
    • Analog steps: 4099 (0-10 VDC),
    • 3279 (4-20 mA)
  • Repeatability:
    • Nominal 0.2% of range @ constant temp.
    • Affected by target, distance, environment
  • Update Rate: 5 Hz (200 ms), SensorView adjustable; affected by SensorView filter selections

Outputs

  • Output #1: Current sourcing 4-20 mA or SensorView adjustable, max. loop 450?
  • Output #2: Current sinking 4-20 mA or SensorView adjustable, max. loop 450?
  • Voltage Output:
    • 0-10, 0-5 VDC or SensorView customized
    • 10 mA maximum
  • 4-20 mA Current Loop
  • Switch Output(s):
    • 150 mA max. @ 40 VDC max.,
    • SensorView selected as sinking (NPN) or sourcing (PNP)
    • Each with adjustable set point, polarity, hysteresis & time delays
  • RS-232 or RS-485:
    • Modbus & streaming protocols
    • 9600-115200 baud (selectable)
    • 8 data bits, 1 stop, no parity
    • Model number determines interface
  • Sync Feature:
    • Permits up to 32 sensors to operate in close proximity without interference
    • Not usable with serial data only models 

Mechanical

  • Housing: 316 stainless steel
  • Mounting (30 mm): 
  • Mounting (1-in NPT): 2.3 inch clamp, 1.5 inch NPT or 2.5 inch NPT
  • Attached Cable:
    • 6.5 feet (2 meters)
    • Custom lengths available
  • Total Weight: 22.6 oz. (0.64 kg) 

*Specifications are subject to change without notice.

Compact. Innovative. Utilized in the roughest conditions. 

ToughSonic®-100 series non-contact sensors feature heavy-duty electronics, stainless steel housings and ruggedized piezoelectric transducers to ensure long-lasting accuracy and efficiency, both indoors and outdoors. 

Made in the USA, ToughSonic ultrasonic sensors automate liquid level measurement, provide distance ranging, protect expensive assets, and enhance safety. 

Choose ToughSonic-100 sensors for accurate non-volatile liquid level measurements in a variety of industries, and in indoor, outdoor, and environmental conditions.

All sensors include serial data communications to connect with SensorView™ software or your equipment.

RS-232 or RS-485 Format

  • Selectable Modbus (Default) or ASCII streaming protocols
  • Baud rates from 9600 (Default) to 115200 bits per second (bps)
  • Many other features adjustable using SensorView

RS-485 Serial Data Interface

  • Multi-sensor Modbus-addressable RS-485 networks
  • Better noise immunity in industrial environments
  • Allows longer cable lengths at higher baud rates

Multiple Outputs for Peak Connectivity

  • Analog 0-10 VDC and 4-20 mA
  • Configurable as Sinking (NPN) or Sourcing (PNP) switch
  • TWO concurrent outputs with serial data for TS-100.12, TS-100.14
  • FIVE concurrent outputs with serial data for TS-100.30, TS-100.50
  • Serial data communications available with RS-232 and RS-485

Set up your sensors and inventory management system with SensorView™

SensorView is included at no charge. It runs on Windows PC and connects to sensors via a serial data port. 

Our setup kits provide everything you’ll need to connect through a USB port, including a power supply, sensor-PC interface, and cables.

Over 80 Parameters to Customize

  • Analogs: Slope, distance endpoints, analog value limits
  • Switches: Set points, window features, time delays
  • All Outputs: Power on, loss of echo, loss of sync responses
  • Serial Data: Communications, SYNC modes and functions
  • Measurements: Temperature compensation, sensitivity, data filters, measure rate, gain settings and data processing filters
  • Adjustments: Stored in-sensor memory, accessible even when power is off
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