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Pneumatic Scale - Model SPC -Servo Rotary Capper
The SPC Servo Rotary Capper from Pneumatic Scale is engineered for precision sealing across a range of container types including glass, metal, plastic, and fiberboard. This machine employs servo motors to achieve precise torque control critical for creating a proper seal. The Servo Cam technology maintains consistent torque across various container sizes and types, offering production flexibility. Customizable turret pockets manage non-round containers, while round containers benefit from a gripper belt or clamp table to prevent slipping, scuffing, or crushing. The machine integrates cap timing with its turret for reliable cap pickup, thus avoiding misalignment even at high speeds. With its in-process torque control, feedback, and diagnostic capabilities, the SPC capper ensures torque accuracy better than ±1 inch-lb. for varying ranges. Features include a user-friendly touchscreen interface, real-time monitoring for application torque verification, and quick tool-free changeovers with the Zepf MARK II® system. The capper is available in standalone or monoblock configurations and is suitable for hazardous environments. It can include automated reject/inspection systems with optional auto lubrication and is capable of handling speeds from 12 to 400 CPM based on model and specifications.
Pneumatic Scale's SPC capper is ideal for practically any container. Servo motors ensure accurate torque control, which is critical to producing a proper seal, and the SPC model introduces a Servo Cam. The Servo Cam provides consistent torque over a range of container sizes and types of containers for greater flexibility in production. Customized turret pockets control non-round containers, while a gripper belt or clamp table can be added to hold round containers. Because the machine holds each container securely until capped, spilling, slipping, scuffing and crushing are eliminated.
Caps are transferred to the capping chuck via a cap disk, and since timing is integrated with the turret, cap pickup is extremely reliable. Allowing ample time for each cap to seat itself eliminates misaligned caps, even at high speeds.
Eliminating container slippage, along with the use of servo motors, guarantees accurate torque control without wear parts or constant maintenance. The SPC capper’s design provides in-process control using the servo’s precise torque control, feedback and diagnostic capabilities. Capping application torque accuracy is ± 1inch-lb. or better, across a range of 5 to 30 or 15 to 100 in-lbs.
- Suited for containers made of glass, metal, plastic and fiberboard
- Flexibility to handle pump caps, screw caps, press-on caps, plugs, and overcaps
- Servo motor control for precise application torque, set by recipe
- user-friendly touchscreen interface allows control of all capper functions and displays diagnostics and makes machine adjustments simple to perform
- Real time in-process monitoring allows for 100% verification of application torque and provides statistical date for production management
- Reduction in inertia effects
- Positive container handling
- No container/no cap feature
- Sanitary stainless steel design
- Color-coded Zepf MARK II® Change Part System enables operators to complete tool-free changeovers for varying containers and caps in less than 15 minutes
- Speeds range between 12 – 400 Containers Per Minute (CPM) depending on model and project parameters
- Anti-rotation measures ensure each container is securely held through the capping process, eliminating crushing, scuffing, slipping, or spilling
- Range of capping heads from 4 – 20 available
- Handles round containers from 5.04” – 10.00” in diameter
- Handles square containers ranging from 3.93” x 3.93” – 10.00 x 10.00”
- Enhanced data collection with Servo systems provides critical data to enhance decision making capabilities and quality control
- Available in standalone or monoblock configurations
- XP/ ATEX
- Available for use in hazardous environments
- Auto lubrication may be added
- Automated rejection / quality sampling is possible
- Reject/Inspection system for defective caps, includes inspection by camera to ensure proper position of cap after application
- Quality control sampling