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ProCepTModel GMP -Spray Dryer / Chiller

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Spray Drying is the most advanced instant drying process to engineer a particle and formulate in a single step. The SDx series of Spray Dryers feature closed loop solvent processing under nitrogen. The unit is capable of spray drying/chilling/congealing samples of a few ml to batches of several liters. The PROCEPT Spray Dryer / Chiller GMP allows straight transfer from the PROCEPT R&D Spray Dryer without scale-up! The unit is built through the GMP wall or wheelable stand-alone in the GMP room.

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The PROCEPT Closed Loop Spray Dryer / Chiller GMP

Increase your spray drying capacity without scale-up problems using multiple columns with a single central control system. Our modular system has several very important advantages including:

  • Faster time to market.
  • Fewer production risks.
  • Flexible production capacity.
  • Phased investment capacity follows your needs.
  • Fits into standard infrastructure.
  • First small clinical batches without scale-up issues.

The Process

  • Spray Drying
  • Spray Chilling
  • High process yields (>90%) from a few ml to batches of several liters.
  • Particles from 1-350µm
  • Water and organic solvents
  • Different nozzle types: 2-fluid, 3-fluid, cooled, heated, ultrasonic.
  • Chilling or congealing; waxes, polymers, carbohydrates,..
  • Provision for product cooling for very temperature sensitive or low glass transition temperature products.
  • Touch screen PC control with real-time trending and excel data reporting.
  • Critical process data such as temperatures, pressures, and liquid/gas flows are handled by the control unit.
  • Closed loop solvent processing under N2.
  • Designed for use in Atex Zone 2 areas.
  • Software 21 CFR Part 11 compliant, OPC-UA and LDAP.
  • Possiblity to generate larger particles with better flow characteristics.
  • Stand alone wheelable unit with small footprint.
  • Through the cleanroom wall integration in technical zone.
  • All glass columns, transport tubes, cyclone and product collection vessels for unsurpassed visibility, or
  • Insulated stainless steel columns, stainless transport tubes, cyclone and product receivers, or
  • Combination of glass and stainless steel components.
  • Go to R&D Spray Dryer
  • Modified/ Controlled/ Sustained Release
  • Stabilisation
  • Solubility Enhancement
  • Inhalation
  • Flowability
  • Reconstitution
  • Taste Masking
  • Encapsulation