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StedFASTConveyor Belt Alignment Switch

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The Stedfast Belt Alignment Switch is a durable device engineered for operational consistency and reliability in harsh environments such as mines and quarries. It serves as a critical safety component for conveyor systems, providing protection by detecting mis-alignments that could potentially damage the conveyor or its associated rollers. Installed in pairs at vulnerable points, the switch activates to halt the conveyor upon detecting misalignment, allowing preemptive corrective actions. The product is intrinsically safe, certified to the ATEX standard EN 60079-11:2012, and classified under 'Simple Apparatus'. It operates with a maximum voltage of 50 volts and a maximum current of 100mA in intrinsically safe circuits. The switch comprises a single-pole changeover micro-switch, rated at 250 volts AC and 10 amps, enclosed within a weatherproof plastic mold compatible with CM20 20mm cable glands. The assembly mounts on a steel channel, enabling visibly detectable alignment through an actuation arm that rotates upon activation.
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This robust unit is designed to give consistent and reliable operation when used in the most demanding of environments such as the conditions encountered in mines and quarries.

These units are used in pairs, one on each side of the conveyor to be protected at those points where a mis-alignment is likely to occur. The unit is equipped with a switch which is activated when a mis-alignment of the conveyor occurs and thus the conveyor can be stopped before the conveyor or the associated rollers are damaged.

The belt alignment switch and associated terminals are mounted in a weatherproof plastic moulded enclosure which is fitted with two CM20 20mm cable glands.

The plastic enclosure is mounted on a steel channel which carries the actuating arm. When the unit detects a mis-alignment, the actuating arm rotates 90° to a horizontal position allowing it to be seen from along the conveyor.

Certification
The Belt Alignment Switch is deemed intrinsically safe to the ATEX standard EN 60079-11:2012 Explosive Atmospheres-Part 11:Equipment protection by intrinsic safety ”i” section 5.7 ‘Simple Apparatus’.

The switch contacts can be used to switch an intrinsically safe circuit with the following characteristics:

Umax = 50 volts; Imax = 100ma.

Switch Rating
The unit is fitted with a single-pole changeover micro-switch rated at 250volts ac; 10amps.