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UVFABModel HELIOS-1200 -UV Ozone Cleaner

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The HELIOS-1200 UV Ozone Cleaner, manufactured by UVFAB Systems, Inc., is a compact and tabletop cleaning system engineered to achieve molecular-level organic contamination removal, resulting in atomically clean surfaces across diverse substrates. This system employs a high-intensity 12-inch by 12-inch UV grid lamp, which emits 254nm ultraviolet radiation to break molecular bonds on surfaces and 185nm emissions to convert atmospheric oxygen into reactive ozone, targeting the resultant molecular fragments. Capable of handling one 300mm wafer or multiple smaller wafers, this system incorporates a drawer safety interlock, a digital timer for process management, and an hour counter for monitoring lamp lifespan. The HELIOS-1200 operates at atmospheric pressure, obviating the need for complex vacuum systems, and is ideal for applications such as substrate cleaning, photoresist descumming, surface modification, and UV curing, without risking damage to sensitive electronic components.
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The table-top and compact UV Ozone Cleaner, HELIOS-1200 is designed to remove molecular levels of organic contamination to achieve atomically clean surfaces on various types of substrates. A high intensity UV grid lamp (12″x12″) generates 254nm ultraviolet radiation which breaks the bonds of organic molecules on the surface as well as strong emission at 185nm that converts atmospheric oxygen into reactive ozone, which attacks the small molecular fragments and creates volatile organics.

This compact tabletop UV Ozone Cleaning system features a large drawer-loaded sample stage with a UV exposure area of 12” (W) x 12“ (D) and boosts UV and ozone production using a custom synthetic quartz UV Grid lamp. This system can process one 300mm (12″) wafer, one 200mm (8″) wafer or four 100mm (4″) wafers. Operation is as simple as placing your samples in the process chamber, closing the drawer, and setting the desired process time on the digital timer. This system features a drawer safety interlock to protect users from UV and ozone exposure during the cleaning process. There is also an hour counter to keep track of the UV lamp life time as well as a 2-inch O.D. exhaust port if needed.

The HELIOS-1200 system features a high-intensity 12″x12″ UV Grid lamp for greater ozone production, excellent uniform UV exposure and faster cleaning rates. The small-footprint system is easy to operate, and use a unique combination of ultraviolet radiation and ozone to gently, yet effectively, remove organic materials from a variety of substrates including silicon, gallium arsenide, sapphire, metals, ceramics, quartz and glass. The HELIOS-1200 UV/Ozone Cleaner is well suited for a variety of applications such as substrate cleaning, photoresist descumming, wettability improvement, surface modification, surface activation and UV curing. By operating at atmospheric pressure, the HELIOS-1200 system eliminates the need for a cumbersome, high-maintenance, vacuum system and will not damage delicate electronic devices.

 
  • Stainless steel process chamber
  • Maximum sample height: 0.31″ (8mm)
  • Can process up to 12” x 12“ substrates or 300mm wafers
  • Sample to UV lamp distance of 0.63″ (16 mm)
  • High-intensity 12″x12″ UV grid lamp with reflector for excellent uniformity
  • UV exposure area: 12” x 12” (300mm x 300mm)
  • Drawer safety interlock
  • LED process indicator lights
  • Digital process timer (seconds, minutes or hours)
  • Lightweight, rugged design: 20 lbs.
  • Electrical: 120VAC, 60Hz
  • Low cost of ownership and operation
  • Ambient temperature, atmospheric pressure process
  • 2-inch OD stainless steel exhaust port
  • Compact footprint: 16” x 16” x 8” (WxDxH)
  • Fast, simple and effective operation
 
  • Cleaning Silicon and Silicon Nitride AFM/SPM Probes
  • Ultraviolet Curing of UV-adhesives
  • UV photo-patterning of SAM surfaces
  • Cleaning Surface Plasmon Resonance (SPR) chips
  • Cleaning Quartz Crystal Micro-balance (QCM) sensors
  • Wafer Cleaning
  • Surface Cleaning
  • Preparation for Thin Film Deposition
  • Surface Patterning and Sterilization
  • Cleaning Lenses and Optics
  • Bonding and oxidizing PDMS
  • Cleaning MEMS and Glass Devices
  • Surface Oxidation and Preparation
  • Improving Surface Hydrophilicity