Vulcan - Anti Scale System

Notes on the installation

1. For optimal water treatment Vulcan is best installed near the water meter or at the main water supply.
2. The impulse band windings can be placed on the left side, on the right side or underneath the electronic device. Leave a safe distance of at least 1 cm (min. ~1/2”) from each other.
3. Vulcan can be installed vertically, horizontally or at any other angle. If there is no space available on the pipe the device can also be wall-mounted.
4. In case of limited space the windings can be placed partly on the main pipe and partly on the distributor pipe.

All these different installations are possible because the treatment impulses extend over several meters to either side of the pipes.

Installation instructions for the Private Line

1. Put the two band holders through the fixing holes at the bottom of the electronic device. Now place the device onto the pipe. Use the band holders to latch the device to the pipe.
2. Connect one of the impulse bands to the device and use another band holder to latch it to the pipe.
3. Wind the impulse bands around the pipe producing a coil. Make sure you wind the band tightly to the pipe and place the windings close to each other.
4. Latch the end of the band to the pipe using another band holder. Now repeat the procedure with the second impulse band.
5. Connect the power supply unit with an electrical outlet and plug the connector into the upper right in-jack of the device.
6. The red pilot lights will illuminate as soon as the device starts to operate. Vulcan works from now on maintenance free.

Installation instructions for Commercial and Industrial Line

1. Put the two band holders through the fixing holes at the bottom of the electronic device. Now place the device onto the pipe. Use the band holders to latch the device to the pipe.
2. Plug one of the impulse bands into the bottom impulse band in-jack and latch it to the pipe using another band holder.
3. Wind the impulse bands around the pipe producing a coil. Make sure you wind the band tightly to the pipe and place the windings close to each other.
4. Latch the end of the band to the pipe using another band holder. Now plug another impulse band into the in-jack on the opposite side and repeat the procedure.
5. Plug another impulse band into the next impulse band in-jack and, according to the device type, repeat steps 2 - 4 until all impulse bands are in use. All impulse bands must be wound tightly around the pipe and fastened with band holders.
6. onnect the power supply unit with an electrical outlet and plug the connector into the upper right in-jack of the device.
7. Now adjust your Vulcan on the side sensors according to your pipe diameter to optimally treat your water.

General information

1. Protect the power supply unit against exposure to direct water.
2. Use the included switching power supply unit only.
3. Do not cut the impulse bands nor the 24 V power cord of the power supply unit.
4. Do not remove the end caps or the impulse band insulation.
5. The operating temperature of Vulcan ranges from –20° C to +50°C (-4°F to 122°F).
6. Clean the device with water only.
7. Temperature peaks on heating surfaces should not exceed 95°C (203°F).

Vulcan is a physical water treatment system that does NOT use chemicals or salt. It does not change the chemical mixture of the water. Instead, it changes the physical characteristics of the scale crystals in a way that the scale particles lose their adhesive power. Vulcan does not need to have direct contact with the water and sits outside of the pipe.

It treats the water with electric impulses which are generated in the electronic unit and are controlled by a computerized micro-chip. The signal-frequencies are transmitted via the Vulcan-impulse-bands that are wrapped around the pipe. The bands interact as pairs and form a frequency-field that changes the crystals in the water as it flows by.

Scale causes many problems

• Blocked piping systems
• Dull surfaces and malfunctioning machinery
• High costs for heating
• High expenses for cleaning
• Rust accumulation in the pipe that leads to corrosion
• Bacterial growth in drinking water carrying pipes
• More on scale and rust formation

How does Vulcan solve all these problems?

Vulcan stops scaling in pipes and appliances
Without the Vulcan water treatment, the scale particles in the water form sticky crystals that then build solid deposits. The patented Vulcan-Impulse-Technology modifies the crystallization of calcium and magnesium using the natural process of electrophoresis. The crystals become smoother and rod-shaped and can no longer attach to each other. Scale is now washed away in the water as a fine powder. The formation of new deposits is stopped. The more rod-shaped crystals that are created, the stronger the positive effect of scale-prevention.

Mono crystals as a result of the Vulcan water treatment
When mono-crystals are created by the impulse variation, it is important that they grow as long as possible before they start their way through the piping system. The larger the crystals, the longer it takes until the crystals fall apart again and eventually "die". In warm water, these crystals grow faster and therefore are stronger and live longer. This explains why the Vulcan-effect lasts the longest in warm water (up to seven days) and shorter in cold water (approx. two days).

Vulcan gently sanitizes the piping system
Two simultaneous processes take place in untreated, hard water:

• In the first process, scale deposits result from calcium crystals adhering to each other which then adhere to surfaces. This first process produces carbonic acid (H2CO3) as a side product.
• During a second process, the carbonic acid simultaneously breaks down the existing scale deposits. This is referred to as the "natural resolving process". Because the build-up process takes place much faster than the natural resolving process the pipes’ diameter constantly decreases.

The Vulcan water treatment changes the balance between the scaling process and natural resolving process. The mono crystals can no longer form deposits, therefore the scale build-up of the first process is reduced. The natural scale-resolving-process now needs only to deal with existing deposits and can effectively combat them. Thus scale is removed faster than it forms. The natural surplus of carbonic acid dissolves the scale from the scale. Gradually and carefully, the deposits in the pipes will be removed.

The removal of scale = the removal of rust
As soon as scale deposits have built up, iron particles imbed into it. Thus, the scale and the rust blend into one material that are seen as red-colored deposits in the pipe. When the Vulcan-treatment dismantles the scale, it simultaneously removes all rust with it.
Clearing out the deposits is a gentle process where scale is brought back into solution and washed out in the water as: calcium, magnesium and iron. It is absolutely save to drink as these are all healthy minerals.

Removal of scale deposits = removal of bacteria
We know that scale acts as a breeding ground for bacteria and other unwanted substances. As soon as Vulcan is installed and the scale is cleaned away, the bacteria breeding ground disappears. This way, bacterial contamination is greatly reduced or even fully removed.    
   
Vulcan protects against rust damage and perforation
Copper and/or iron oxidation occurs in all metal pipes through contact with calciferous (hard) water. These oxides seriously affect the pipe surfaces and may lead to corrosion.

The Vulcan-impulse-technology generates an electrophoresis-effect which produces a protective metal-carbonate layer. According to the material of the pipe, this layer consists of copper-carbonate, iron-carbonate or zinc-carbonate and settles on all shiny metal surfaces. It protects the pipe from aggressive substances which could lead to corrosion.

Private Applications
Vulcan in your home or building
Vulcan protects the whole piping system in your house. It cleans old pipes and protects water heaters, washing machines, etc. The bathroom fixtures are protected: filters, shower nozzles and tiles stay cleaner.

Application Flyer
Protect your private swimming pool and jacuzzi
Private swimming pools demand constant maintenance and careful monitoring. The circulation pumps process large amounts of water and are sensitive to scaling. Vulcan protects the equipment and pipes and makes cleaning (e.g. waterline, tiles, showers) much easier.

Jacuzzis: The combination of water, circulating air and pressure in a hot tub tremendously enhances scale build-up. Vulcan makes the cleaning of the tub easier and reduces deposits in the pipes and valves. Covers and tiles on the floor or walls will show less hard scale stains.

Heating
Water heater and heat exchangers
When water is heated with oil, gas, electric or solar heating technologies, scale likes to settle on the heating elements and heat exchangers. The loss of energy due to the less efficient heat transfer is tremendous. Vulcan helps to reduce the scaling and extends cleaning intervals. Water tanks in the primary and secondary circuit will need less cleaning and the frequency of cleaning periods will be extended.

Solar water heating
Using a solar powered water heater for your house is a smart green alternative to traditional heating methods. Vulcan prevents scale-build up in the system. It keeps the heat exchangers and distributor pipes clean. Furthermore, Vulcan reduces scale build-up in collectors, it protects hot water tanks and vacuum tubes and keeps the system from over-heating. There is no more need to circulate acids.

Vulcan and water softeners
Vulcan replaces water softeners
Vulcan is the eco-friendly alternative to regular salt-based water softeners. It is not recommended for young children or older people to drink water that has been treated with a salt-based softener. In addition, the use of softeners is polluting the environment.
When installing Vulcan, an old system can easily be circumvented by simply bypassing it.

Vulcan as an addition to water softeners
Vulcan is the eco-friendly alternative to regular salt-based water softeners. However, if you want to keep the softener running due to special reasons, you can save large sums of money when using Vulcan as an aid. The use of Vulcan will decrease the amount of salt that you need to add. This cuts down costs for salt, maintenance intervals will be extended, fewer malfunctions with backwash valves etc.

The piping system in your home
          
Reduction of scale deposits in your piping system
Vulcan takes away the adhesive power of scale particles so that scale is simply washed away with your water as a fine powder. New scale-formation is stopped.

Vulcan dismantles already existing deposits
Vulcan carefully dissolves already existing deposits in the piping system. The scale build-up process is reversed and the pipes gradually become clean again. This take-out process will not block up your pipes or drain because the treated crystals are microscopic in size and wash away in the water.

Corrosion protection
Metal pipes often suffer from pitting corrosion. The electric Vulcan impulses generate a metal-carbonate protective layer that prevents pitting corrosion.

Increased water pressure
Vulcan sanitizes the pipes from scale deposits and can even restore a pipe`s full diameter. Water can flow freely again and you regain normal water pressure.        
            
Vulcan minimizes rust
In most cases whenever there are scale deposits you will find rust shortly thereafter. The rust typically imbeds itself in the scale deposits. Because rust oxides are red, the scale deposits in metal pipes then often appear red in color, too. When the Vulcan-treatment reduces scale, it also takes away rust with it.

Vulcan minimizes bacterial growth in pipes
Thick scale deposits with their uneven surfaces are the perfect breeding ground for bacteria. Once the scale is gone, there are no more nesting areas where bacteria can grow.

Heating
           
Water heaters
Vulcan controls scale build-up in tankless water heaters permanently and reduces constant maintenance as heat exchangers get fewer deposits. Your water heater will work much more efficiently once again, and you can extend the time to your next service maintenance.

Heating systems regain full performance
When water is heated in a hot water tank the hard water always leads to thick deposits on the heating elements. This layer inevitably causes a great reduction in the capability of the heat to transfer. With Vulcan, deposits are minimized and your heating performs at a much higher capacity again. Service maintenance intervals are extended. Typically, water heating bills will be substantially reduced. How scale is killing water heaters         
             
Solar water heating
Vulcan prevents scale build-up in the system. It keeps heat exchangers and distributor pipes clean. Furthermore, Vulcan reduces scale build-up in collectors, it protects hot water tanks and vacuum tubes, and keeps the system from over-heating. There is no more need to circulate acids. Application Flyer    
             
Kitchens and kitchen appliances
           
Kitchen surfaces, sinks, faucets and fixtures stay cleaner
You will quickly notice that scale is visible but acts like a fine ‘dust’ which can be removed easily with a damp cloth. Surfaces and tiles will be smoother and shinier again.
             
Dishwashers
Dishwashers operate with less detergent and less additives. The use of detergent can be reduced by up to 25%. Typical spotting on dishware is reduced or no longer apparent. +

Reverse Osmosis filters
RO-filters for your tap drinking water last longer. Water filters and RO-filter membranes will work more efficiently and the permeate is easier to handle.         
             
Washing machines
Cleaning is more effective as Vulcan-treated water lathers noticeably more. The same amount of detergent will give you cleaner clothes. You can often reduce the amount of washing detergents in your daily use or stay away from very aggressive agents. Furthermore, Vulcan extends the life of the machine`s heating element.

Bathrooms
Bathrooms and well-being
Vulcan does not alter the chemical composition of water, and calcium and magnesium remain in the water. You will quickly notice that scale is visible but acts like a fine ‘dust’ which can be removed easily with a damp cloth. Stains on basins, sinks, toilets or fixtures will be easily wiped away. Shower heads stay clean longer. Soap and detergent use can be cut back by up to 25%.

The water will feel as if it is "softer" as the treatment causes a decrease in water surface tension. Generally, soap will lather up more. Skin will feel smoother and hair will be much more manageable because the scale particles no longer make it so frizzy.    

Gardening and irrigation
           
Gardening/ irrigation
Garden irrigation with sprinklers becomes more reliable as the nozzles stay free of scale longer. Vulcan-treated water can be absorbed and processed better by plants. As there are less scale spots on the leaves your plants take up water and rain water better and look healthier.          
Swimming pools and jacuzzis
           
Private swimming pools
Vulcan makes pool cleaning much easier: scale on the water line is looser and easier to wipe off. Pool covers and tiles on the floor or walls will show less hard scale stains. Vulcan reduces deposits in the pipes and valves. The sensitive circulation pumps last longer, sand filter need less changing and you can cut down on chlorine tablets.
             
Jacuzzis
The combination of water, circulating air and pressure in a hot tub tremendously enhances scale build-up. Vulcan makes the cleaning of the tub easier. Vulcan reduces deposits in the pipes and valves. Covers and and tiles on the floor or walls will show less hard scale stains.

Health issues
Mineral rich drinking water
Vulcan does not interfere with the natural composition of the drinking water. Important minerals remain in the water for a healthy diet. Especially young children and elderly people benefit from the healthy calcium and magnesium content that naturally is found in tap water.

Water tastes and smells better and gives food and
beverages its natural flavor
Vulcan keeps the natural taste of water as it does not change its chemical composition. This gives you the best tasting water possible. Vulcan cleans the piping system once again and therefore cleans it from rust particles. Rust is gone and can no longer add its unwanted flavor any more.