MINGXIN - Waste Lead Acid Battery Breaking And Separation System

• Name:waste battery crushing and recycling plant
• capacity:300kg-2500kg/h or customize
• Raw material:scrap car lead-acid batteries,all kinds of Waste lead-acid battery
• Usage:recycling lead and plastic
• Function:lead battery recycle machine
• color:Customized Color
• Final product:lead particles,plastic,lead aicd,lead ingot
• Operation:PLC control system
• Advantage:High Effecient Scrap Acid Battery Recycling Equipment

This battery recycling plant, with working process from inlet of waste battery to recycled LEAD, consists of  battery auto-cutter, lead acid bucket, primary crush (intelligent shredder MX800*1100), vibration screen, belt conveyor, secondary crush (battery crusher), washing tank, surge hopper, screw conveyor, gravity separation table (shaking table).

The waste lead-acid battery recycling system is Technology independently developed by our company, through the lead battery breaking and separating,
separation acid, lead paste, lead grid, plastic etc.. 

The battery feeding into the first crushing machine(4 shaft shredder) by conveyor belt, material into the water power sorting system after secondry crushing,
through the principle of different density separated out of plastic and lead grid and lead paste. The electrolyte in the battery -- the waste acid is derived and recycled into the waste acid treatment system.

Process flow of our lead acid battery recycling process plant 

Step 1.The battery conveyed by belt conveyor for Preliminary crushing(900×1050 4 shaft shredder),the crushed lead particles, plastic particles, and lead mud will be sorted in the first step by the vibrating screen at the bottom of the shredder, and a part of the lead mud will be separated.

Step 2.the particles after the first crusher conveyed to the second crusher for smaller particles by screw conveyor.

Step 3. After the second crushing, the particles will enter the washing tank, and the light plastic will be sorted out here. The heavy lead particles and heavy plastic will sink to the bottom of the tank and be transported to the separation equipment by the screw conveyor for sorting.

Step 4.Finally, the difference in specific gravity between plastic and lead particles is used to separate the two materials with a shaking table to obtain lead particles and plastic particles without impurities.Lead particles can be smelted through a smelting furnace to make lead ingots, while plastic particles can be used for secondary use.

Step5.In the process of crushing and sorting, the lead mud needs to be separated from water by a filter press, and then smelted together with lead particles to obtain lead ingots

1. Capacity:0.3-2.5 tons per hour
2. Size: 23294*11295*4243 mm
3. Total Power:126.85KW
4. Electricity: 3 Phase, 380V, 50HZ (Tailor made available)
5. lead recovery rate: ≥95%
6. lastic recovery rate (weight%): ≥ 99%
7. The noise, dust leakage and exhaust emission meet the relevant national standards and requirements
8. Site requirements: Length is above 25m; door width is above 4m, height is above 5m; Load weight is above 10 t.
9. Equipment appearance and color: Customer`s standard.