Komax Omega - Model 740 S -Wire Assembly Machine
The Omega 740 S/750 S wire assembly machine is particularly efficient with a speed of 1.2 s per insertion when inserting on both sides. Compared to the Omega 740/750, the Omega 740 S/750 S is equipped with a second insertion head and can therefore also be equipped with six (Omega 740 S) or ten (Omega 750 S) modules in order to achieve the best results for specific applications and be adapted to the desired assembly process. The further development of the S series enables even shorter lead times and is therefore more economical. Processing is possible for wire cross-sections of 0.13– 1.5mm² (AWG 26–16). Feeding also takes place via a carousel with pallets, which also enables the insertion of miniaturized components. The wire assembly machine offers continuous, operator-independent quality.
Two fast insertion grippers for short and long wires
The automatic insertion grippers precisely position the wire, monitor the insertion force throughout the entire process and check for correct clamp locking.
Automatic wire selection provides up to 36 wires drawn from the entire range of cross-sections. This covers, for instance, the wide variety of control cabinet designs.
The already integrated three-blade pairs with optional incision monitoring (ACD) cover a cross-section range of 0.13 to 1.5 mm² (AWG 26–16).
Unspooled wires always have a twist. The untwisting module removes the twist from the wires, which is important for subsequent fully automatic insertion.
Two-sided wire harnesses with a high level of complexity can be easily produced with the help of the wire storage. It also enables immediate post-production re-working of faulty wires.
Omega 740 S
Metric
- Shortest wire length for one-sided processing: 240 mm
- Shortest wire length for two-sided processing: 240 mm
- Shortest wire length, double-sided jumper connection: 240 mm
- Shortest wire length, double-sided jumper connection max.: 540 mm
- Shortest wire length, complex loading min.: 300 mm
- Shortest wire length, complex loading max.: 800 mm
- Wire length (standard tray) max.: 3000 mm
- Strip length side 2 max.: 25 mm
- Strip length side 1 max.: 25 mm
- Wire outer diameter max.: 2.1 mm
- Wire cross section min.: 0.13 mm²
- Wire cross section max.: 1.5 mm²
- Wire draw-in speed max.: 10 m/s
- Wire acceleration: 50 m/s²
- Cycle time per loading: 1.2 - 2.6 sec
- Length accuracy: ± 1 mm or < 0.2% (depending on the wire length)
- Wire changer (in steps of 6 wires): 36 wires
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V, 50/60 Hz, 4kVA (base machine)
- Compressed-air connection: 5 – 8 bar
- Air consumption (without modules): 15 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Minimum permissible cross section of connection lines: DN 15
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 2280 kg
- Weight of block loader (approx.): 820 kg
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 4785 mm
- Width: 2050 mm
- Height (with safety cover closed): 2060 mm
- Height (with safety cover open): 2870 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Flat, stable, clean and vibration-free support surfaces. Support surface for machine load points made from a continuous base plate of concrete. No expansion joints between machine load points. Support surface non-slip. No plastic or asphalt coatings
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Imperial
- Shortest wire length for one-sided processing: 9.45 in
- Shortest wire length for two-sided processing: 9.45 in
- Shortest wire length, double-sided jumper connection: 9.45 in
- Shortest wire length, double-sided jumper connection max.: 21.26 in
- Shortest wire length, complex loading min.: 11.81 in
- Shortest wire length, complex loading max.: 31.5 in
- Wire length (standard tray) max.: 118.11 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.083 in
- Wire cross section min.: AWG26
- Wire cross section max.: AWG16
- Wire draw-in speed max.: 33 ft/s
- Wire acceleration: 165 ft/s²
- Cycle time per loading: 1.2 - 2.6 sec
- Length accuracy: ± 0.039 in or < 0.2% (depending on cable length)
- Wire changer (in steps of 6 wires): 36 wires
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V, 50/60 Hz, 4kVA (base machine)
- Compressed-air connection: 73 – 116 psi
- Air consumption (without modules): 529.72 ft³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 87 psi
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 5026 lb
- Weight of block loader (approx.): 1807 lb
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 188.4 in
- Width: 80.1 in
- Height (with safety cover closed): 81.1 in
- Height (with safety cover open): 113 in
- Minimum clearance around equipment for maintenance work: 59 in
- Floor conditions: Flat, stable, clean and vibration-free support surfaces. Support surface for machine load points made from a continuous base plate of concrete. No expansion joints between machine load points. Support surface non-slip. No plastic or asphalt coatings
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.