Komax AG
Komax Alpha - Model 565 -Wire Processing Machine
FromKomax AG
The Alpha 565 wire processing machine is suitable for special processing with up to seven process stations and conductor cross-section 0.13 – 6 mm². With seven process stations, the Alpha 565 wire processing machine offers plenty of space for special processing and individual processes. Customer-specific applications are easily and effectively integrated. Thanks to the modular machine design, even complex assembly processes such as dual core wire processing, ultrasonic solidifying or welding processes are possible. Elements such as the X1582 twisting unit, the X1585 fluxing and tinning module, the DC double gripper module, the AEH-LS ferrule module, the S1441 seal module and the selection of various crimp modules can be individually integrated. This means that the machine also meets changing and complex requirements. Accurate processing is ensured thanks to the CFA+/CFA, ACD and Q1250 quality process monitoring.
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Variety of process combinations due to additional applications
Various crimp, seal, twisting and tinning modules, sleeve loaders or ferrule modules as well as a welding module are possible with the Alpha 565– individual solutions are possible.
The optional X1582 twisting unit twists quickly and flawlessly stripped wire ends– without damaging strands– even on the thinnest wires.
The X1585 flux/tinning module for Komax fully-automatic machines enables versatile, lead-free tinning of stranded ends. Constant flow of tin ensures consistent quality.
Two wires are brought together with the ingenious rotary gripper. The wire gripper then takes over the two wires and swivels them on to the crimp module.
Metric: Alpha 565
- Wire cross section min.: 0.13 mm²
- Wire cross section max.: 6.0 mm²
- Wire length, single-sided processing min.: 60 mm
- Wire length, processing on both sides min.: 60 mm
- Wire length, processing on both sides (optional from) min.: 30 mm
- Wire length max.: 12000 mm
- Strip length side 1 min.: 0.1 mm
- Strip length side 1 max.: 29.5 mm
- Strip length side 2 min.: 0.1 mm
- Strip length side 2 max.: 29.5 mm
- Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.: 15 mm
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 14.9 mm
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 14.5 mm
- Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.: 15 mm
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 14.9 mm
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 14.5 mm
- Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 29.4 mm
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 29.2 mm
- Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 29.5 mm
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 29.4 mm
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 29.2 mm
- Strip length, partial stripping side 1 (blade in wire line) max.: 15.5 mm
- Strip length, partial stripping side 2 (blade in wire line) max.: 15.5 mm
- Strip length, partial stripping side 1 (blade next to wire line) max.: 35 mm
- Strip length, partial stripping side 2 (blade next to wire line) max.: 35 mm
- Wire outer diameter max.: 5.1 mm
- Wire cross section (optional) max.: 10 mm²
- Number of process modules side 1: 4
- Number of process modules side 2: 3
- Wire draw-in speed max.: 12 m/s
- Length accuracy: Repetition accuracy: ± (0.2% + 1.0mm)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Minimum permissible cross section of connection lines: 5 x 4 mm²
- Compressed-air connection: 5 – 8 bar
- Wire protection/ground: 32
- Compressed-air pressure quality according to DIN/ISO8573-1:2010: Pressure dew point: Class 6 (<=+10°C) Max. oil concentration: class 4 (5mg/m3)
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 7 m³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 11 m³/h
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Operating pressure: 5.5 bar
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 6.125 bar
- Weight (approx.): 1400 kg
- Weight (including 2 crimp modules) approx.: 1400 kg
- Width: 1990 mm
- Length: 4080 mm
- Length with basic module 2m/78.74 inch: 4080 mm
- Length with basic module 4m/187.48 inch: 6025 mm
- Height (with safety cover closed): 1790 mm
- Height (with safety cover open): 2790 mm
- Ambient temperature min.: 10 °C
- Ambient temperature max.: 45 °C
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
- Wire cross section min.: AWG26
- Wire cross section max.: AWG10
- Wire length, single-sided processing min.: 2.36 in
- Wire length, processing on both sides min.: 2.35 in
- Wire length, processing on both sides (optional from) min.: 1.18 in
- Wire length max.: 472 in
- Strip length side 1 min.: 0.00 in
- Strip length side 1 max.: 1.16 in
- Strip length side 2 min.: 0.00 in
- Strip length side 2 max.: 1.16 in
- Strip length, full stripping side 1 with wire outer diameter 1mm/0.4 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 0.6 in
- Strip length, full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade in wire line) max.: 0.59 in
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade in wire line) max.: 0.59 in
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade in wire line) max.: 0.57 in
- Strip length, full stripping side 1 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 1 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 1.15 in
- Strip length full stripping side 2 for wire outer diameter 1mm/0.04 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 2 for wire outer diameter 2mm/0.08 inch (blade next to wire line) max.: 1.16 in
- Strip length, full stripping side 2 for wire outer diameter 4mm/0.16 inch (blade next to wire line) max.: 1.15 in
- Strip length, partial stripping side 1 (blade in wire line) max.: 0.6 in
- Strip length, partial stripping side 2 (blade in wire line) max.: 0.6 in
- Strip length, partial stripping side 1 (blade next to wire line) max.: 1.38 in
- Strip length, partial stripping side 2 (blade next to wire line) max.: 1.38 in
- Wire outer diameter max.: 0.2 in
- Wire cross section (optional) max.: AWG8
- Number of process modules side 1: 4
- Number of process modules side 2: 3
- Wire draw-in speed max.: 39 ft/s
- Length accuracy: Repetition accuracy: ± (0.2% + 0.039 in)
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 – 480V 50/60Hz; 5.6kVA
- Electrical connection (optional): 3×400V, 50/60Hz, neutral required, 5.6kVA
- Minimum permissible cross section of connection lines: 4x AWG12
- Compressed-air connection: 73 – 116 psi
- Wire protection/ground: 32
- Compressed-air pressure quality according to DIN/ISO8573-1:2010: Pressure dew point: Class 6 (<=+50°F) Max. oil concentration: class 4 (5mg/m3)
- Air consumption with wire length of 500mm (19.7inch) (Crimp/Crimp): 247 ft³/h
- Air consumption with wire length 500mm & 19.7 inch (Seal Crimp/Seal Crimp): 388.5 ft³/h
- Recommended operating pressure ±0.5bar/7.25psi: 87 psi
- Operating pressure: 79 psi
- Operation outside the recommended operating pressure: Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
- Maximum permissible operating pressure depending on the ambient temperature: 88.8 psi
- Weight (approx.): 3087 lb
- Weight (including 2 crimp modules) approx.: 3087 lb
- Width: 78.5 mm
- Length: 160.6 in
- Length with basic module 2m/78.74 inch: 160.5 in
- Length with basic module 4m/187.48 inch: 237 in
- Height (with safety cover closed): 70.5 in
- Height (with safety cover open): 110 in
- Ambient temperature min.: 50 °F
- Ambient temperature max.: 113 °F
- Humidity, non-condensing: 30 - 90 %
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.