Komax Zeta - Model 640 -Wire Processing Machine
Thanks to their five (Zeta 640) or eight (Zeta 650) process modules, Zeta 640/650 can process up to 36 wires without changeover, from batch size 1 and just-in-time. The Zeta machines assemble the required cables fully automatically on five (Zeta 640) or eight (Zeta 650) process modules from A to Z. The wire bundles are either already tied up or sorted in the correct order and prepared for further processing. This greatly simplifies and speeds up installation in the control cabinet and logistics. The data for the processing parameters can be easily converted with TopConvert via data export from any system and sent directly to the machine at the Komax interface WPCS. This means that the manual programming of articles on the machine is no longer necessary for all automated tasks already accepted. Feeding and subsequent processing are therefore error-free and highly efficient.
Three pairs of blades with optional incision monitoring (ACD)
The already integrated three blade pairs cover the entire cross-section range, which enables production without changeover. The ACD continuously checks the quality.
If desired, the bundler wire deposit can be tied up and sorted in the correct order, and the wires can be prepared for further processing separately according to sequences or batches.
The automatic wire changer provides up to 36 different wires from the entire cross-sectional area, thus enabling efficient processing without changeover. This covers, for instance, the wide variety of control cabinet designs.
With three shuttles working in parallel, fully automatic production is guaranteed just-in-time and from batch size 1– with consistently high quality.
To simplify processing, wires are bundled as required. Up to two inkjet printers automatically mark the wires in black and another color.
Zeta 640
Metric
- Shortest wire length for one-sided processing: 3.35 in
- Shortest wire length for two-sided processing: 9.45 in
- Wire length (standard tray) max.: 118.11 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: 0.22 mm²
- Wire cross section max.: 6 mm²
- Wire draw-in speed max.: 10 m/s
- Wire acceleration: 50 m/s²
- Length accuracy: ± 1mm or < 0.2% (depending on cable length)
- Wire changer (in steps of 6 wires): 36 wires
- Rotating storage (option): 30 slots
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3.5 kVA (base machine)
- Compressed-air connection: 5 – 8 bar
- Air consumption (without modules): 15 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 6 bar
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Minimum permissible cross section of connection lines: DN 15
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 1900 kg
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 3573 mm
- Width: 2050 mm
- Height (with safety cover closed): 2060 mm
- Height (with safety cover open): 2870 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Imperial
- Shortest wire length for one-sided processing: 3.35 in
- Shortest wire length for two-sided processing: 9.45 in
- Wire length (standard tray) max.: 118.11 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: AWG24
- Wire cross section max.: AWG10
- Wire draw-in speed max.: 33 ft/s
- Wire acceleration: 165 ft/s²
- Length accuracy: ± 0.039 in or < 0.2% (depending on cable length)
- Wire changer (in steps of 6 wires): 36 wires
- Rotating storage (option): 30 slots
- Noise level (without crimp modules) max.: 75 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3.5 kVA (base machine)
- Compressed-air connection: 73 – 116 psi
- Air consumption (without modules): 529.72 ft³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Recommended operating pressure ±0.5bar/7.25psi: 87 psi
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Recommended size of compressed-air storage per machine: 50 l
- Weight (approx.): 4189 lb
- Floor load capacity: 500 kg/m²
- Maximum permissible operating pressure: 6.5 bar
- Length: 140.7 in
- Width: 80.7 in
- Height (with safety cover closed): 81.1 in
- Height (with safety cover open): 113 in
- Minimum clearance around equipment for maintenance work: 59 in
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.