Coreinspire products

PRODUCT DIMENSIONS: Central Block measuring W=24mm, H=35mm,L=45mm having Cross Holes and 2 Integral Wing Arms of 20mm X 10mm (having Tapped Holes) at either side.

PRODUCT DIMENSIONS: Ball pin: 018 mm Ball with 50 mm Stem long having a 14mm A/F Hex. Housing: The Housing measuring OD=27mm x L=21mm has Bottle Shaped Cavity over a bore length with 0 20.5 mm at bottom X ID 017mm at Top.

From Tooling & Process point of view, the wave clip design has an Intricate shape with closely placed Four Deep & Closed U Bend Corrugations having close tolerances with lancing at either ends. The geometry & position of the Bends & Lancing are functionally important as they act as piercing & locking points to hold the rubber channels.

Intricate Cuts with Deep drawn 200mm long U Bend with Close Tolerances.

PRODUCT DIMENSIONS: "U° Shaped Contacts having 4mm thick head spread over 450 sq.mm X with 24mm long stem having 5/16" UNC threading.

The Product design calls for 2 or 3 Embossed Dimples having equal heights and smooth Top surfaces for optimized electrical contact. Complex Dimple Profile having 06mm at Top and 08.5mm at base is generated by blending of multiple Cross Section Radii of 14mm at sides and 20mm at center. 5° Bending of Side Arms is in 3D and hence becomes critical due to very short wing bending at an inclined line.

Heavy Duty Bus Bars with Brazed Studs are designed to conduct high currents (400Amps & 800 Amps) with Low heat generation. Silver/Copper Brazing Joint "of M10 Studs` into "Tapped Holes of the 6 and 10mm thick Bus bars" has to be sturdy and homogenous throughout the length of thread engagement to ensure desired Conductivity.