Falcon Industries, Inc. products
Auger Flights
Falcon Industries - Custom Helicoid Flight Solutions
Falcon Industries specializes in custom helicoid flight for various applications across multiple industries. The company stands out due to its investment in advanced winding technologies, allowing for tighter pitches and tolerances superior to current industry standards. A helicoid flight involves the continuous formation of a one-piece helix from a square, rectangle, or round bar, or cut plate. Due to the steel flow during manufacturing, the cross-section tapers from thicker on the ID to thinner on the OD. Falcon leverages unique equipment to produce helicoid flight with a thicker external edge and consistently tighter tolerances. This manufacturing capability extends to diameters up to 36 inches using flat bar thicknesses of up to 1.5 inches and widths up to 6 inches, and round bars up to 2.5 inches in diameter. Additionally, the company can produce twisted, centerless flight as necessary. Unlike sectional flighting that requires welding individual segments, helicoid flight is a continuous length, reducing the need for splices and welding, thus enhancing assembly efficiency. Since its establishment in 1982, Falcon Industries has dealt with challenging projects, providing high-precision, custom solutions while maintaining reliable delivery schedules. They are a dominant provider of custom augers and auger flighting both domestically and internationally.
Falcon Industries - Sectional Flight Augers for Custom Auger Systems
Falcon Industries specializes in the manufacture of sectional flight augers, which are individual helix-shaped segments used in auger systems. These augers are uniformly thick from the outer diameter (OD) to the inner diameter (ID) and are particularly useful when the height or web of the flight exceeds what can be achieved with a flat bar in helicoid flight. Sectional flighting is customizable and can be produced in various sizes and thicknesses, thanks to Falcon's advanced press sizes and styles. The company offers features such as integral spokes, cut and folds, sawtooth edges, and bolt holes for mounting. Sectional flights can be highly durable and are suitable for applications where extreme wear occurs, allowing for easy replacement of individual segments. Falcon Industries utilizes plasma machines to cut flight blanks with tapered or square center shafts, and they cater to custom specifications to meet or exceed customer requirements.
Falcon Industries - Custom Ribbon Flight Augers
Ribbon flight augers from Falcon Industries are characterized by a continuous, large-diameter helix formed from a bar or cut plate. These augers feature a consistent cross-section with uniform thickness from outer to inner diameters, suitable for diverse industry applications. Leveraging over 40 years of experience in flight forming, Falcon Industries ensures exceptional uniformity, tighter tolerances, and heavier products. Manufactured with diameters ranging from 20” to 148” and thicknesses from 1/4” to 1-1/2”, these flights are crafted from materials such as steel, stainless steel, aluminum, and nickel alloys. Their use is prevalent in blenders, mixers, and as strakes across various industries. Falcon Industries employs advanced technology and engineering, along with superior materials, to deliver durable and reliable ribbon flighting tailored to meet specific customer requirements.