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Malaman C.T.C. products
Separators - Ferrous Metal Separation
Malaman CTC - Overbelt Magnetic Separators for Ferrous Material Extraction
Overbelt magnetic separators are essential for removing ferrous particles from material flows containing significant ferrous inert materials, such as glass, wood, plastic, post-combustion slag, municipal solid waste, and organic fraction of municipal solid waste. These separators operate without an electrical panel, relying on a direct connection to an electric motor for ease of installation and operation. Comprised of a magnetized central magnet, a rubber belt with transversal cleats, support drums, and a gearmotor, the system extracts ferrous materials, which are subsequently released away from the magnetic field. The system's effectiveness can be influenced by factors like material size and magnetic field intensity, facilitated by either ferrite or neodymium magnets, depending on the desired separation depth and material size. Ideal for installation over conveyor belts or vibrating feeders, these separators ensure efficient ferrous material extraction and refined material processing.
Malaman. - Overbelt Electromagnetic Separator for Ferrous Metals
The overbelt electromagnetic separator from Malaman C.T.C. is engineered to efficiently extract ferrous metals from waste materials flowing across conveyor belts. This apparatus distinguishes itself from permanent magnetic separators via its formidable electromagnetic field that penetrates deeply, allowing it to operate effectively over increased distances. The separator is adept at handling sizeable metal pieces, from 1 to 60 kilograms, and is designed for integration over conveyors that measure over 1,000mm in width moving at speeds up to 4 m/s. Suitable for heavy-duty applications in industries including mining, port operations, coal-fired power generation, and waste treatment, the machinery is equipped with a control panel offering both local and remote operation. The system components include a central electromagnet, a rubber belt with transverse cleats, supporting drums, and is powered by a direct current magnet and an alternating current belt. Efficient metal extraction is facilitated by a decreasing magnetic field at the discharge point, adjustable for varying metal sizes and shapes.
Malaman - Eddy Current Separator
An Eddy Current Separator is an advanced recycling device designed to separate non-ferrous metals from waste material. It operates on the principle of eddy currents, induced by a high-speed magnetic rotor, to efficiently divert non-iron metals such as aluminum, copper, and magnesium from the primary waste stream. The system features a motorized conveyor belt that rotates over a magnetic rotor housed within a dielectric cylinder. This rotor contains multiple grooves, filled with alternating north/south polarity permanent magnets, creating a powerful repelling force. The speed at which the rotor spins, exceeding 3,500 RPM, plays a crucial role in the frequency of eddy currents, influencing the separation efficiency based on metal conductivity and mass. Designed to handle various working widths and customizable to facility needs, these separators are crucial equipment in modern waste management systems aimed at resource recovery and recycling.
