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ErdwichModel EKZ Series -Cardboard Shredder

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Economical solutions for the shredding and preparation of cardboard. The reduction of transport costs, the reduction of material for feeding to existing press containers or balers as well as the shredding of material for conveyor belt feeding are good reasons for the use of cardboard shredders. With the EKZ cardboard shredder and FKZ fine cardboard shredder, we have two robust and absolutely reliable machines in several sizes in our product portfolio. Whether it is the shredding of packaging or the preparation of cardboard waste for suction into existing conveying systems, we always offer you a perfect solution tailored to your needs.

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The EKZ cardboard shredder consists of two shafts with independent drives, a slow-running infeed shaft and a faster ripper shaft, which shreds the cardboard boxes into the desired size. Segments of wear-resistant special steel are used for this purpose, which are arranged on the shredder rotor in such a way that they point alternately obliquely outward and inward. In this way, the rotation of the shaft produces a wobbling motion that ensures the desired shredding effect. The rotors, which are very large at 520 mm in diameter, also process large-format cardboard without any problems. In addition, the infeed and shredder rotors are equipped with a special scraper system that prevents the shaft from wrapping and ensures a stable material feed.

In general, the plant is designed for the highest possible operational reliability with long maintenance intervals. Chain drives are used for power transmission. This allows individual speeds to be selected for the feed rotor and the ripper rotor, matched to the material. Since this is a slow-running machine, the chains themselves have a long service life and low relubrication requirements. A PLC control system with automatic reversing and shutdown also protects the shredder from damage caused by overloading or solid particles in the material. The EKZ is available in various designs for integration into the process line. For example, with an attached feed table as a floor-mounted unit for manual feeding or as a vertical version for installation above press systems or in discharge chutes. The shredder can also be individually connected to the downstream transport route, for example by means of control parameters or level measurements.

Our FKZ fine cardboard shredder is the ideal complement to the EKZ cardboard shredder. Due to its efficient shredding process, it is perfectly suited for trouble-free suction directly at the point of accumulation. Material such as cardboard waste from production machines or die-cutting machines can thus be sucked off directly into existing conveying systems. This enables us to offer you a complete system for the highly efficient processing of cardboard waste. Different sizes allow for an economical machine design tailored to the respective volume.

Simple maintenance

  • Due to individually bolted, replaceable feeder and ripper segments.
  • Low maintenance chain drives.

Savings in operating costs

  • Due to long service life with ripper knives and ripper segments
  • made of wear-resistant special steel.

Efficient shredding

  • Due to optimal feed behavior with individual feed segments adapted to the material.
  • Shredder shaft with tumbler rotation.

High throughput with low drive power

  • No winding on the shafts due to special wiper system.
  • By slowly rotating feed shaft and faster rotating ripper shaft.

Variable application options

  • Due to different sizes and design variants for different material feeding.

Economical and safe work

  • By PLC control with reverse and automatic shutdown to protect the machine from damage in case of overload or from solid parts.
  • Number of shafts: 2
  • Drive power: 1,1 kW + 5,5 kW up to 7,5 kW
  • Cutting unit size: 1.095 mm up to 2.500 mm x 700 mm
  • Weight: 950 kg up to 1.550 kg
  • Testing material under real conditions, fine-tuning, showing alternatives that is the world at the Erdwich Test Center.
  • For you as our customer, this means a secure basis for your investment decision.