InduMar - Model XCorr SA -Chemical Resistance Composite Repair Product

XCorr® SA is a hand-applied composite wrap repair designed to seal leaks and provide future containment on piping suffering from reduced wall thickness. The repair approach utilizes a 2-patt epoxy system selected to resist degradation upon exposure to sulfuric acid, regardless of concentration. The epoxy is supplied in pre-measured and tatioed quantities to insure the precise mixing required to obtain optimal chemical resistance. The epoxy is combined with high performance fiberglass reinforcement fabrics and a technical felt to provide superior leak sealing capacity and strong interfacial bonding. XCorr® SA is recommended for pressure applications up to 1.000 psi (70 kg/cm2) with a built in 4:1 safety margin. The composite repair approach provides a timely pathway to leak containment without the need for immediate metal work.

• Novolac epoxy resin yields exceptional resistance to sulfuric acid
• 100% solids. No VOCs
• 3:1 mixing ratio (pre-measured)
• Cartridge dispensing minimizes waste, ensures complete mixing, and manages pot life
• Fiberglass weave provides multidirectional mechanical reinforcement and conformability to irregular geometries • Primary technical felt layer ensures complete interfacial wetting and highest pressure performance

Packaging: Resin supplied in dual cartridge (parts A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.

Sizes: Reinforcement tape supplied in 6" widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.

• Shelf Life: Part A: 12 months at 75°F (24`C). Part B: 12 months at 75=F (24BC)
• Storage Temperature: 32 to 100eF (0 to 43eC), 0-100% relative humidity
• Application Temperature: 50 to 150°F (10 to 65BC)
• Surface Preparation: Surfaces must be cleaned of all corrosion products and scale. A bright metal finish is desired (minimum SSPC-SP6 specifications), if possible, the pipe should be at ambient temperature before application.

• Properties: Resin at 75eF (24BC)*
• Pot Life: 30 minutes
• Dry To Touch: 5 hours
• Full Mechanical Strength: 24 hours
• Full Chemical Resistance: 24 hours
• Layer Thickness (per ply): 0.016 in
• Lap Shear Adhesion: 1,480 psi (ASTM D 3165)
• Dry Adhesion: >2500 psi (ASTM 4541)
• Sealing Pressure: 1000 psi. 1/8" od hole in 1" steel pipe, direct exposure to sulfuric acid.
• Weight gain/loss (24 hour exposure): <1% (98% sulfuric acid). <1% (95% sulfuric acid)
• Compressive Strength: 11,500 psi (ASTM C109)
• Shore D Hardness: 80 (ASTM D 785)
• Composite Heat Deflection Temperature: 208aF (98aC) (ISO 75-3 2013)
• Resin Temperature/Heat Resistance: From -20°F up to 450eF (-29BC to 232°C) -continuous, dry.

* Pot life is greatly reduced with increased mixing volume and temperature. Cure time is significantly extended at lower temperature.