InduMar - Model XCorr 100 -Composite Repair Kits
This field-mixed novolac epoxy resin and advanced-weave fiberglass combine to provide high-strength reinforcing composite layers, demonstrated to build back wall thickness and corresponding strength.
XCorr® Composites employ a filled, novolac epoxy resin paired with a non-crimp, high-strength quadraxial fiberglass weave to provide superior mechanical reinforcement and chemical resistance with operating temperatures up to 350°F (177°C) (XCorr® 100)/up to 450T (232°C) (XCorr® 200). See below for more information on physical properties for the resin and composite materials.
When pipe strength has been compromised due to corrosion or mechanical damage, XCorr® Composite Repair Kits provide a path to return to service without costly pipe replacement.
- Novolac epoxy resin yields exceptional chemical resistance
- Proven performance for hydrocarbon immersion
- 100% solids, No VOCs
- 3:1 mixing ratio (pre-measured)
- Cartridge dispensing minimizes waste, ensures complete mixing, and maximizes
pot life - Quadraxial fiberglass weave provides multidirectional mechanical reinforcement
- Outstanding tensile, compressive, and adhesive bond strength
- Excellent thermal compatibility with steel and concrete
Resin at 75°F(24°C)*
- Pot Life: 35 minutes
- Dry To Touch: 4 hours
- Full Mechanical Strength: 24 hours
- Full Chemical Resistance: 24 hours
Composite
- Layer Thickness (per ply): 0.06 in
- Tensile Strength: 22,800 psi (ASTM D 3039)
- Tensile Modulus: 2.27x10* psi (ASTM D 3039)
- Lap Shear Adhesion: 1,320 psi (ASTM D 3165)
- Compressive Strength: 27,000 psi (ASTM D 685)
- Flexural Yield Strength: 3,900 psi (ASTM 790)
- Shore D Hardness: 84 (ASTM 2240 Shore D)
- Coefficient of Thermal Expansion: 16.2*10-6 mm/mm/BC (ASTM E 831)
- Temperature/Heat Resistance: From -20eF up to 350BF (-29BC to 177°C) -continuous, dry. Consult chemical compatibility to gauge wet service performance.
Packaging: Resin supplied in dual cartridge (pans A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.
Sizes: Reinforcement tape supplied in 12.5" widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.
Shelf Life: Part A; 12 months at 75`F (24T). Part B: 12 months at 75`F (24eC)
Storage Temperature: 32 to 100°F (0 to 43`C), 0-100% relative humidity
Application Temperature: 50 to 150eF (10 to 65°C)
Surface Preparation: Surfaces must be cleaned of all oil and debris and dried. For metal surface, a bright metal finish is desired (SSPC-SP10 (immersion) or SSPC-SP6 (nonimmersion)). If possible, the pipe should be at ambient temperature before application.
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