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InduMar - Model XCorr 200 -Composite Repair Kits
This high performance epoxy resin and advanced-weave fiberglass reinforcement create a PCC-2 compliant composite, which is easy to install, yet provides superior mechanical strength and high chemical resistance.
XCorr® Composites employ a filled, novolac epoxy resin paired with a non-crimp, high-strength quadraxial fiberglass weave to provide superior mechanical reinforcement and chemical resistance with operating temperatures up to 350°F (177BC) (XCorr* 100)/up to 45CTF (232X) (XCorrc 200). See below for more information on physical properties for the resin and composite materials.
When pipe strength has been compromised due to corrosion or mechanical damage, XCorr® Composite Repair Kits provide a path to return to service without costly pipe replacement.
- Novolac epoxy resin yields exceptional chemical resistance
- 100% solids, No VOCs
- 3:1 mixing ratio (pre-measured)
- Cartridge dispensing minimizes waste and ensures complete mixing
- Quadraxial fiberglass weave provides multidirectional mechanical reinforcement
- Outstanding tensile, compressive, and adhesive bond strength
- PCC-2 repair calculation package available upon request
Packaging: Resin supplied in dual cartridge (parts A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.
Sizes: Reinforcement tape supplied in 12.5” widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.
Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)
Storage Temperature: 32 to 100°F (0 to 43°C), 0-100% relative humidity
Application Temperature: 50 to 150°F (10 to 65°C)
Surface Preparation: Surfaces must be cleaned of all oil and debris and dried. For metal surface, a bright metal finish is desired (SSPC-SP10 (immersion) or SSPC-SP6 (nonimmersion)). If possible, the pipe should be at ambient temperature before application.
Resin at 75°F (24°C)*
- Pot Life: 35 minutes
- Dry To Touch: 6 hours
- Full Mechanical Strength: 24 hours
- Full Chemical Resistance: 24 hours
Composite
- Layer Thickness (per ply): 0.06 in
- Tensile Strength: 24,300 psl (ASTM D 3039)
- Tensile Modulus: 2.18*106 psi (ASTM D 3039)
- Lap Shear Adhesion: 1,480 psi (ASTM D 3165)
- Compressive Strength: 27.000 psi (ASTM D 685)
- Flexural Yield Strength: 9.600 psi (ASTM 790)
- Shore D Hardness: 84 (ASTM D 785)
- Temperature/Heat Resistance: From -20"F up to 450eF (•29eC to 232°C) -continuous, dry. Consult chemical compatibility to gauge wet service performance.
