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Helios TCS - Automatic Tube Cleaning System
The Helios TCS provides continuous online tube cleaning of up to five (5) heat exchangers. The system continuously cleans heat exchangers by circulating sponge balls through the heat exchanger tubes at programmed intervals, preventing residue, deposits, and bio-film from accumulating in the tubes.
Innovas Technologies’ Helios automatic tube cleaning system is the key to energy-saving, cost-effective tube cleaning for industry, power plants and commercial applications. Traditional cleaning methods have proven to be inefficient, since they require process shutdowns, use harmful chemicals and are expensive to operate.
Improve Energy Efficiency by up to 25%Our Helios continuous condenser cleaning technology prevents heat exchanger tubes from accumulating mud, scale, or biological fouling. Without Helios, these deposits accumulate over time and significantly degrade the performance of your heat exchanger. With the Helios system, many clients see a 10-15% average gain in energy efficiency, with savings up to as much as 25%.
Rapid Financial ReturnsIn addition to improved energy efficiency, our tube cleaning system eliminates manual condenser cleaning and extends heat transfer equipment life, providing great returns on investment. Add to that the energy efficiency rebates for which it often qualifies, and the Helios tube cleaning system is a fantastic value!
As illustrated in this chart, the Helios tube cleaning technology allows heat transfer to occur at maximum efficiency and provides significant energy efficiency improvement over periodic manual cleanings.
- Heat transfer continuously occurs at maximum efficiency
- Online heat exchanger cleaning requires no process shutdown
- Chemical-free — no chemical handling or disposal hassle
- Fully automatic for effortless maintenance
- Zero lost balls — guaranteed
The Helios install base has operated over millions of hours with a reliability rate exceeding 99.97%. Systems are manufactured to ISO standards, are ASME “U”, “R”, and “PP” Pressure Vessel Code certified.
Metis™ Controls ensure intuitive operation and seamless communications with existing BAS or SCADA systems.
Design/build, hydraulic testing, and custom fabrication is available to adapt Helios systems within unique environments for limited interruption and fast installation.
Designed and Fabricated in the U.S.A. to ASME & NEC Standards.
Data shows real-world average improvement in energy efficiency ranges between 5-15%.
Maintenance related to manual chiller tube cleaning is eliminated resulting in reduced operating costs.
Lifetime CO² emissions can be reduced by 6,000 to 10,000 tons by improving the efficiency of central chilled water plants and heat exchangers.
Greater chiller efficiency gives you increased capacity during peak cooling season when you need it most.