DULCODOS - Model SAFE-IBC -Metering and Emptying Station

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS^® SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual drainage.

The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm message also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

• Robust welded construction of the PE-HD retaining tank with a total volume of 1,300 litres
• Internal steel-reinforced PE-HD bracing on all sides
• PE-HD intermediate tank holding approx. 200 l, alternatively PE-HD standpipe holding approx. 60 l can be selected
• For installation indoors at temperatures of up to 35 °C
• Outer dimensions approx. 1,840 x 1,850 x 2,098 mm (W x D x H)
• Retaining tank and intermediate tank with German Institute for Building Technology (DIBt) certification
• For chemicals with a density of up to max. 1.8 kg/dm³
• For liquids on the Media lists 40-1.1 published by the DIBt
• Installation surface for the IBC tilted forwards measuring approximately 1,010 x 1,620 (W x D) with grille (polyester resin/GRP) on a special load-bearing construction to withstand a maximum load of 2,000 kg, stop rail to the rear of the station and fixing block at the front
• Roll-under pallet base of retaining tank with a height of approx. 100 mm
• Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149, see design versions
• Connection of the IBC to the intermediate tank or standpipe:
  • dual-acting PP/ FKM quick-release couplings, PP/EPDM options available
  • Secure storage of the connection once uncoupled from the IBC in a recessed collection tray at the front
  • PVC spiral hose with wire coil, optionally also available in a PTFE material version
• The intermediate tank or the standpipe act as a compensation vessel for the volume of the IBC, with the principle of communicating pipes technically ruling out the possibility of overfilling
• Equipment of the intermediate tank or standpipe:
  • drain connector with shut-off valve for the IBC’s hose connector
  • suction-side connector to the metering station with shut-off valve
  • connection for return of the safety overflow line
  • visual level indicator
  • continuous level measurement by liquid level sensors with alarm message
  • screw lid acts as an inspection opening
  • ventilation connectors
• Metering stations for all solenoid metering pumps and motor-driven metering pumps up to Sigma/ 3 can be integrated: DSUa mini, DSKa Sigma/ 1 - 3
• Metering stations DSUa, DSWb and customer-specific designs can be set up with side wall mounting and/or floor installation associated and associated connection hoses
• Fittings and seals in PVC/FKM, PVC/EPDM options available
• Also available as a mirror-image design
• A chemical vapour barrier with a vapour recovery line to the IBC can be added to the intermediate tank for outgassing media
• A liquid level measurement with radar sensor or ultrasound sensor can be used as an option