DJE Recycling Systems Limited
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DJE - Plastic Washing Recycling Lines From 500 - 750 Kgs Hour
DJE Recycling Systems have the experience and knowledge to solve unusual and plastic washing solutions. We supply plastic washing systems and machinery capable of handling 500 Kgs - 750 Kgs hour with options for customers who are looking towards systems with small amounts of materials to be washed and cleaned or looking towards incorporating partial washing system which can be incorporate into machinery currently being used for general waste recycling.
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Offering different options of diversity and specialist requirements.
This size plastic recycling system is more suited towards smaller recycling businesses including skip hire and local collection companies who only operate within a small area or, regional area plastic recycling specialists.
Including:
- Post manufacturing film
- Post consumer film
- Agricultural film
- Plastic bottles
- Plastic Containers
- Food contaminated film
- Domestic Plastics
- Factory and Industrial Waste Plastics
- PVC - UPVC Windows and Doors
- Used Plastic Wheelie Bins
- Plastic Scrap
- Lumps and Pergings
Each system consists of 3 phases:
Size Reduction:
The first stage in loosening contamination is the shredding/granulating process. Depending on the requirement we will use one or a combination of the following machines:
- Granulator
- Single Shaft Shredder
- Twin Shaft Shredder
- Four Shaft Shredders
Materials are reduced to a pre-determined flake size. Much of the contamination caused by labelling is separated from the film at this stage making it easy to remove during the washing process
Washing - Cleaning Contaminated Plastics:
DJE design systems to suit a wide range of contamination levels. From clean 99/1 LDPE to heavily contaminated Agricultural Film.
We offer a range of washing machinery to remove almost all kinds of contamination. We use a combination of the following machines:
- Trommel
- High Speed Friction Washer
- Sink/Float Tank
Depending on the level of contamination DJE design a system which will clean the specified material consistently and efficiently. Cleaner grades one or two washing stages are sufficient to clean the material.
Heavily contaminated plastics such as agricultural film or food contaminated film, several washing stages may be required. In the case of oil contaminated film, chemical washing may be necessary at certain stages to clean the material ready for drying.
Drying Options:
The final, and possibly the most important stage of the system is the drying stage. High moisture levels reduce pelletizing efficiency and can be detrimental to the quality of the final pellet. Different pelletizing machinery will tolerate different levels of moisture. We can design systems with a range of moisture outputs, in most cases between 1% and 3%. We use a combination of the following machines:
- Horizontal Centrifugal Dryer
- Screw compactor
- Pipe Drying System
- Air classifier (serves other purpose as well as drying)
Different types of film, in particular film with different thicknesses, will require different types of machinery to reduce moisture to an acceptable level. While most requirements are at around 3~4%, we can bring that level down to under 1% if necessary by utilizing a more comprehensive set of drying machines. Following this stage the material is now shredded, clean and dry;