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Nuova Idropress - Vertical Block Moulding Machines
The Vertical Block Moulding Technology A direction opened by Nip way back in 1971 ! Suitable for Densities of 6 ÷ 80 kg/m³ (0.37 ÷ 5.0 lb/ft³) For Block size between 1,0 x 0,5 x 1,0 m (40 x 20 x 40 in) and 8,0 x 1,4 x 2,6 m (315 x 55 x 102 in).
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- Less space Requirements
- Easy Way directly to Block Storage
- Better flow steam Control & lower Steam Consumption
- Higher recycled material % without affecting the density distribution
- Better sheet flatness & stability after cutting, thanks to a modern block moulding technology and to the deep Dry Vacuum features
- Saving Energies in the process thanks to a long term development technology
- Heat Recovery Systems allowing to save fuel for the boiler by pre-heating water using the “ high temperature heat” from the Dry Vacuum
- Integration with customer RTO Systems for pentane collection
- Available with no steam pressure exhausts
- Process Control by Recipes
- New WinCC Supervision System with 19” touch screen Siemens Industrial PC with SSD
- Fully integrable with customer ERP software for controlling the production
- Remote Control for distance support
- Productivity up to 24 ÷ 25 blocks/h
- Low added humidity ~ 1 ÷ 3 %
- Optimal density distribution up to 1,0 ÷ 2,5 %
- Automatic Density Control System in order to mould blocks with constant requested weight saving therefore costs on raw material by compensating density gradient due to stratification in seasoning silos.
Before moulding each block a weight density check (in automatic) allows via an additional filling and following properly calibrated compression to adjust the density of each block at the requested value in function of its effective density.
Procedure is completely automatic and allows to increase the block density up to Max 7 ÷ 8 % - Mechanical Compression for production of blocks with high regrind % (up to 100%) - it improves the material welding
- Improved easy dismantle & re-install “single stainless steel steam plates” to simplify & make faster the mould steam chambers & plates cleaning procedures. Since each plate can be disassembled individually, it is not necessary to disassemble all of them every time the machine’s mould has to be cleaned !
- Fixed dimension
- Single continuous adjustment (depth or height)
- Depth continuous adjustment & height adjustment by fixed insert/s
- Double continuous adjustment (depth & height)
- Direct cutting in height / width and depth at the unloading of the block for a better efficiency & block size optimisation