Grinding-swarf from the metal processing industry may contain metal alloys, stainless-steel and high-alloyed steel, all of which are ideal input-materials VacuDry unit. The absence of oxygen in the VacuDry process prevents any changes in the chemical structure of the oil, emulsions or metals during the treatment. The output material can later be sold at high prices.
TTEC Products accurately measure process temperatures in all sorts of steel making applications. These include coke ovens, blast furnace, steel making, continuous casters, hot rolling mill, annealing lines, cold mill & coating lines. TTEC manufactures special NIST traceable TECPAK Thermocouples in 6-24 Ft lengths with MVD hardened tips for use in abrasive high temperature applications. TTEC Flanged Multipoint assemblies with Multiprobe Gland fittings provide accurate temperature profiles & easily replaceabl...
Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks....
Use Ecosorb products to remove foundry smells naturally. Ecosorb odor control products by OMI Industries are extremely effective at breaking down and eliminating the many odorous gases produced by the metalcasting process. They chemically convert foul and potentially harmful gases into non-odorous byproducts. Within the metalcasting industry, Ecosorb products are effective on amines, sulfur dioxide, phenols, formaldehyde, ammonia, partially burnt hydrocarbons solvent odors and more.
TTEC thermocouples are used in various Non-Ferrous Metals Industries to accurately measure high temperatures under harsh conditions. TTEC Series 2000 Industrial Assemblies are used to measure molten metal temperatures in smelting applications. TTEC Series 1000 TECPAK thermocouples are used in large processing facilities to provide accurate Furnace Temperatures. The TTEC # 10-3633 custom Thermocouple with ¼" NPT process thread is utilized for Reclaimer Temperatures in the Aluminum Industry.
The metal plating line is the part of the metal finishing process where metal is applied to a substrate. Metal plating involves many complex processes related to reducing contamination of the process bath; ensuring regular monitoring of bath chemistry; wetting agents; anodes; purified water; ventilation and exhaust systems; acid solution regeneration; and spent acid bath reuse.
Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.
The accurate measurement of a gas mixture is essential to metal and mineral processing. Reliable measurements are needed to manage processes ranging from effective combustion control to optimized process control.
Soldering enables the joining of metal parts by melting a filler metal to attach wires and other metallic components. The fumes generated from melting solder especially solder containing Lead or Tin present are dangerous and require local ventilation to remove harmful smoke from the work area. Soldering application need to be properly ventilated to prevent toxic fumes from reaching the worker`s breathing zone.
Since mankind`s early beginnings, mining, metallurgy and the subsequent processing of natural resources have evolved into one of the most significant industries. Known as `heavy-industry`, this branch plays an important economic role in most countries. The scope of applications for CTP systems ranges from the mining of natural resources (e.g. bauxite and gold-ore mining), through the production of acetylene gas from coal and calcium carbonate, to the aluminium and steel industry and their foundries.
Many metallurgical processes require chlorine gas for refining or purification. Klorigen™ chlorine generation systems alleviate the risk inherent with the usage of large quantities of pressurized chlorine gas in these facilities. Klorigen™ systems produce chlorine gas on-demand and under vacuum, eliminating the storage and use of pressurized chlorine gas and the risks associated with chlorine gas currently facing many metallurgical applications. In addition, Klorigen™ systems produce a 15%...
Wastewater and process water treatment in the metal industry. Industrial waste water or circuit water in the metal industry can be broken down into many comprehensive, subject-specific areas. AWAS has developed various methods of treatment technology for the metal industry in the last 30 years. Generally we accept any environmental challenge and like to respond to individual problems.
Porvair Filtration Group manufacture an extensive range of porous materials to provide optimum solutions for a wide variety of applications. These materials can be purchased for OEM products or we can integrate and package into finished products.
akvoFloat™ can handle any effluent in the metallurgical industry –regardless of the oil and TSS concentration– as a one-stop pretreatment solution for the reuse and discharge of challenging effluents, acting as a reliable absolute barrier. Unlike conventional technologies, akvoFloat™ can remove dispersed and emulsified oils.
Treatment solutions for water and effluent from electroplating and galvanizing industry. Treatments of rinsing water and effluents obtained from surface treatments of: metals, special alloys, and plastic. SAITA provides plants and solutions such as: Zero discharge plant, recycling of rinsing waters, polluted baths’ filtration, chemical-physical treatment plants, demineralization and reverse osmosis plants and evaporators.
Chromating // Nickel-plating // Galvanizing // Electroless nickel //...
akvoFloat is a separation technology based on a proprietary flotation-filtration process. It has been designed for the treatment of industrial process water and wastewater in the most challenging operating conditions. Within the metalworking industry it is the most cost-effective water treatment technology for the reuse and discharge of metalworking fluids.
In the metal machining industry, oil used to lubricate equipment can leak into coolant during the machining process. When oil is not removed from coolant, the coolant can deteriorate and bacteria can grow. Additionally, wastewater and wash water pick up coolant and oil during the machining process – any coolant or oil must be separated and removed to ensure compliance with wastewater regulations.
Metal refining is increasingly seen as an essential part of natural resource conservation As sources of primary metals become scarcer or harder to excavate, the only viable solution is to extract and recycle secondary source of material already in circulation in a number of mass produced consumer products across the globe. The challenge is finding a technology that can efficiently recover these valuable metals from their less valuable materials. Tetronics can assist with a range of metal refining challenges,...