Komax AG products

The C1340 crimp module for fully automatic wire processing machines ensures low reject rates through CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times. The C1340 crimp module convinces with its high precision. The clear operation on the touch display and HMI make the application simple and easy to understand. The crimp height can be adjusted manually on the tool. The asynchronous motor ensures high repetition accuracy. The module is up-to-date in terms of efficiency: An optimized cycle time of 220ms (depending on the setting) is possible. Wire cross-sections of 0.125 to 6 mm² can be crimped with high accuracy and a maximum crimp force of 22 kN. Production downtimes can be avoided through the CFA+/CFA crimp force monitoring.

In addition to efficiency and precision, the C1360 crimp module for Alpha and Gamma wire processing machines offers convenient automatic crimp height adjustment. The C1360 crimp module offers high-quality crimping. The innovative wire positioning directly on the module significantly reduces the time required for setup, changeover and sampling. Like the C1370, the C1360 also offers automatic crimp height adjustment. With this setup via a spindle drive, corrections can be made automatically during teach-in. The high crimp force of up to 22 kN ensures high-quality and error-free production for wire cross-sections of 0.125 to 6 mm². The CFA+/CFA crimp force monitoring also reduces waste rates and material expenditure.

The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times. The C1370 crimp module convinces with its high precision. The crimp height can be taught-in automatically and ensures high repetition accuracy. The range for automatic crimp height correction is between +0.2 and -0.8 mm. The module is up-to-date in terms of efficiency: An optimized cycle time of 220ms (depending on the setting) is possible. Wire cross-sections of 0.125 to 6 mm² can be crimped with high accuracy and a maximum crimp force of 22 kN. Production downtimes can be avoided through the CFA+/CFA crimp force monitoring. The clear operation on the touch display and HMI make the application simple and easy to understand.

With the S1441 seal module, the insertion of industry-standard seals and mini seals has been significantly increased in terms of processing speed, stability and quality. The S1441 is a sealing module of the latest generation with high productivity thanks to intuitive handling and short setup time. The compressed air monitoring, automatic detection of seal tracks, integrated monitoring of the seal position and stripping quality as well as the continuous image evaluation make the S1441 safer, more precise and process-stable than any other seal module. Up to 450 seal variants—mini seals in particular—can be processed. The operating parameters for reproducibility are stored directly on the Smart Seal Track SST. In the S1441 G version, the maximum seal diameter for wire processing can be increased from 10 to 18mm and the maximum seal length from 11 to 21mm.

The C1380 crimp module for the fully automatic Alpha 560 wire processing machine enables the crimping process for particularly wide wire cross sections from 2.5 to 16 mm². With a wide processing range of large conductor cross sections and a high crimp force of up to 50 kN, the C1380 is versatile in the heavy-duty sector: The crimp module enables precise and powerful processing for solid grounding cables, battery cables or other thick conductors with demanding terminals. Fully integrated CFA+/CFA crimp force monitoring as standard results in minimal waste. Wire positioning directly on the module and the inching speed reduce the time required for setup, changeover and sampling. This ensures continuous high productivity, reproducibility and quality. The entire crimping process can be controlled easily and precisely via the HMI with user guidance.

The efficient mci 792 sleeve module can be used on wire processing machines to load single and double wires with different sleeve types precisely and reliably. Up to 70 sleeve variants can be processed with the mci 792. Thanks to their precision mechanics, the spring-loaded grippers can ensure reliable and efficient wire processing. With the application set, the module can be converted to other sleeve types in less than 15 minutes. Important setup functions can be accessed via the membrane buttons on both sides. Integration into TopWin or HMI on the base machine also enables easy operation.

The CM03 MIL crimp module can be used on most fully automatic wire processing machines for processing loose and turned pin and socket terminals. The CM03 MIL crimp module can be used on most Komax fully automatic crimping machines for processing loose and turned pin and socket terminals. The reliable feeding of the module ensures efficient sorting. Together with the precise four-point crimp applicator, a high level of process reliability is achieved. The crimp height of the MIL crimp module is programmable and can be adjusted to an accuracy of 0.01 mm.

The Schunk process module enables wires to be compacted with ultrasound. As an alternative to ferrules, compacting is increasingly being used for control cabinet construction. Ultrasonic compaction offers excellent electrical properties and can be used flexibly for wiring terminals and controls. The compaction process is precise and, thanks to comprehensive process monitoring, stable and safe: The cores to be compressed are moved against each other at low pressure and by high-frequency mechanical vibrations. In a fraction of a second, a permanent, solid and metallurgically pure connection with excellent electrical conductivity is created. Thanks to the motorized infeed, it is possible to process different lines and compression lengths in a sequence without conversion work. The process parameters are set via the intuitive HMI/TopWin user interface or the touchscreen.

The X1585 fluxing/tinning module applies tin to strand ends precisely, reliably and lead-free. A wide range of applications is covered thanks to various tin nozzles. With the X1585, high quality can be constantly ensured. Consistent process accuracy is ensured thanks to constant tin flow, smoothly variable pump speed, and precisely adjustable temperature. Easier cleaning and fast heating save time in production. The slag formation in the pump channel is low thanks to optimal fluidic properties. It can also be removed without additional tools. The tin nozzle can also be removed in operating mode for easy cleaning. The flux station is integrated to save space, and the collection container is also easily accessible integrated in any wire processing machine.

The X1592 sleeve module is HMI-ready and offers high flexibility and process stability. It can process over 70 different sleeve types on one module. The X1592 module is designed for sleeves commonly used on crimp sizes 2.8, 4.8 and 6.3 mm. Equipped with an HMI interface, the module can be integrated quickly and easily into an HMI-controlled production machine. The self-explanatory parameter setting requires just a few input values to ensure real-time production data and perfect process control via the software.